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自動化立體倉庫的出現是物流技術的一個劃時代的革新。它不僅徹底改變了倉儲行業勞動密集、效率低下的落后面貌，而且大大拓展了倉儲的管理概念，并使倉儲管理由簡單的保管型向綜合的流通型方向發展。堆垛機是自動化立體倉庫的主要搬運設備，是實現立體倉庫高效、安全、可靠運行的關鍵機構之一。它在高層貨架的巷道內來回穿梭運行，負責貨物在立體倉庫貨位的存放和取出。玉溪紅塔集團生產二部的物流系統共有八臺堆垛機，其中三臺輔料堆垛機、五臺成品堆垛機。由于輔料的堆碼比較緊密，重量也比較輕，工作效率較高。下面主要對成品堆垛機進行分析研究。


2 堆垛機存取成品的不可靠因素分析及改造方案
  在自動物流的正常作業過程中，堆垛機在存取整托盤卷煙成品時，常常會發生整托盤成品歪斜的故障，甚至會發生整盤成品從高架上翻倒下來，究其原因主要有幾個方面：一是堆垛機的提升控制方法落后，在水平和縱向的定位不準，造成倒塌。二是堆垛機超尺寸檢測系統不完善造成成品翻倒。三是由于其他各種因素造成成品翻倒，第三種情況由于所占比例非常小，故不在文章分析之列。
2.1 堆垛機提升控制方法落后造成成品倒塌現象分析
原來設計堆垛機的載貨臺提升控制是由提升電機直接驅動，由于是直接驅動，載貨臺與成品卷煙在堆垛機運行起步時有一個速度突變，即從0m／min到最高速的60m／min。根據物體運動的規律，相鄰的兩個物體在速度突變時，會產生相對位移，在此主要是成品與成品之間會產生滑動，造成倒塌。二是在減速階段，在即將到達預存取貨位時，堆垛機的速度又從60m／min到0m／min，由于又是突變，煙箱之間又會產生相對滑動。同時，堆垛機在水平和垂直方向上也造成定位誤差。堆垛機的伸叉伸出時會頂在貨架上，也造成倒塌。在實際使用中，盡管發生這種現象的頻率不太高，但每次倒塌卻造成很大的損失，一方面損壞了卷煙成品，另一方面給庫區設備及工作人員的人身安全帶來極大威脅。所以，降低煙箱倒塌事故率，提高堆垛機的運行效率，是我們的技改方向。


2.2 堆垛機提升控制方法落后改造
  從上面的分析可以看出，堆垛機提升系統控制的主要問題是沒有速度過度。為了解決這個問題，我們制定了一套改進方案，為堆垛機進行變頻器改造。經過方案論證和查閱相關資料，決定選定羅克韋爾(rockwell)公司的1336FORCE為備選變頻器。

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Indramat permanent Magnet Motor MHD115B-024-NG0-AN

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