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1????????成型工藝? forming processing?
開卷→整平→夾送、沖孔→成型→定尺、切斷→收料
Uncoiler-flatting-clampZ&punching-forming-POSTTTIONing&cutting-collection?
2?設(shè)備性能?equipment capacity
可根據(jù)生產(chǎn)需要軋制個(gè)帶鋼寬度100mm≤§≤860mm多種規(guī)格的電纜橋架及其他結(jié)構(gòu)產(chǎn)品。
The production line can produce many types of cable rack and other machinery products according to producing requirement.(steel coil width 100mm≤§≤860mm)
在線沖孔時(shí)生產(chǎn)速度：2.5～5米/分鐘。
Line speed:2.5-5M/min
成型設(shè)備連續(xù)成型速度時(shí)：10～15米/分鐘。
Continuous forming speed:10-15M/min
板材料厚：1~2mm。Steel thickness:1-2mm
材質(zhì)要求：Q235冷軋板。Material :Q235
生產(chǎn)線分自動和手動兩種操作方式，可實(shí)現(xiàn)聯(lián)動和分段運(yùn)轉(zhuǎn)作業(yè)。
The production line divide into two operations: automatic &handle. It can work with? linkage and subsection? .
3?設(shè)備主要組成?equipment structure
全套設(shè)備由開卷機(jī)、ML-900整平機(jī)、JF21-200沖床、沖模、伺服送料裝置、導(dǎo)向機(jī)架、成型主機(jī)、跟蹤切斷、定尺裝置、收料臺和電器控制等部件組成。
The whole equipment consists of uncoiler,ML-900 flatting device,JF-200punching,punching mould, servo-feeding device, guider, forming machine, cutting device, POSTTTIONing device, collection table and electrical control. etc
4?各部件的主要技術(shù)參數(shù)?main part technical data
4.1?動力開卷機(jī)?uncoiler
材料寬度：1200mm steel width:860mm
材料重量：10000kg steel weight:5000kg
材料內(nèi)徑：460～510mm inner dia:460-510mm
材料外徑：1200mm outer dia:1200mm
驅(qū)動功率：電機(jī)與減速機(jī)一體化，5.5KW變頻電機(jī)
Driver power: frequency conversion and reducer, 5.5KWfrequcncy conversion
????結(jié)構(gòu)型式：懸臂內(nèi)漲支撐式，尾部手動操作，氣動壓料臂。
Structure type: operation by hand,
4.2?整平機(jī)?flatting device
工作輥數(shù)：11輥，上4下5，另外2輥為夾送輥
Rollers:11 rollers,up4/down5.other rollers for? clamping .
校平工作范圍：料厚1～2mm，板寬100～860mm
Work range: thickness 1-2mm,width100-860mm
驅(qū)動功率：5.5kw變頻電機(jī)?power:5.5kwfrequency conversion
減速機(jī)型號：ZQ250 ??type reducer
校平速度：3～10米/分鐘?flatting speed:3-10M/min
附帶上下加強(qiáng)托輪1對?parenthesis one pair of wheel?
4.3?連續(xù)沖孔模具?continuous punching mould
模具數(shù)量：?6套
QTY: ?6 sets.
沖模材質(zhì)：Cr12?淬火
Punching material:Cr12 Quenching
4.4?伺服送料裝置?servo-feeding device
多段式送料，內(nèi)存十組記憶功能excessive section type feeding, ten memory function?
????人機(jī)界面數(shù)控系統(tǒng)CNC control
????采用三菱伺服馬達(dá)MITSUBISHI SERVO-MOTOR
4.5?托料架（用于緩沖段）feeding table (amortize)
滾筒式，兩端有軸承支撐，數(shù)量：3套，用于托料和儲料下限位。
Rollers type both sides have been supported by axletreesQTY:3 sets.