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一切都是那么的靈活高效、井然有序，而這背后都離不開(kāi)工廠里兩位“護(hù)衛(wèi)”的功勞。
　　以Modicon M580及M340 PLC為代表的硬件設(shè)備是蘊(yùn)之寶鹽城新工廠得以實(shí)現(xiàn)高效自動(dòng)化生產(chǎn)的基礎(chǔ)。它們是產(chǎn)線上“看得見(jiàn)的護(hù)衛(wèi)”， 用穩(wěn)定可靠的性能保證了生產(chǎn)的持續(xù)不間斷。尤其是Modicon M580 PLC，完全基于工業(yè)以太網(wǎng)實(shí)現(xiàn)連接和通訊，保障了現(xiàn)場(chǎng)工藝過(guò)程中原始數(shù)據(jù)的實(shí)時(shí)準(zhǔn)確獲取，從而有效助力蘊(yùn)之寶的數(shù)字化轉(zhuǎn)型和智能化生產(chǎn)。
　　MES系統(tǒng)則是產(chǎn)線上“看不見(jiàn)的護(hù)衛(wèi)”，它使得蘊(yùn)之寶的所有業(yè)務(wù)都能圍繞訂單的生產(chǎn)有序運(yùn)作，實(shí)現(xiàn)生產(chǎn)的透明化和高效協(xié)同，快速響應(yīng)國(guó)內(nèi)外客戶對(duì)上萬(wàn)種糖果的靈活需求。
　　具體來(lái)說(shuō)，MES系統(tǒng)能夠接收來(lái)自ERP系統(tǒng)中的生產(chǎn)訂單，將訂單按約束條件分配給各個(gè)生產(chǎn)線形成批次計(jì)劃，進(jìn)而分解成工單，工單綁定生產(chǎn)標(biāo)準(zhǔn)和配方下發(fā)給控制系統(tǒng)，實(shí)現(xiàn)標(biāo)準(zhǔn)化控制和防差錯(cuò)。
　　在生產(chǎn)過(guò)程中，MES系統(tǒng)可以從Historian實(shí)時(shí)數(shù)據(jù)庫(kù)中獲取各個(gè)工單的產(chǎn)量、物料消耗、質(zhì)檢信息、設(shè)備運(yùn)行信息以及能耗信息等，這些數(shù)據(jù)也是后期實(shí)現(xiàn)生產(chǎn)過(guò)程追蹤追溯的基礎(chǔ)。一方面，一旦產(chǎn)品質(zhì)量或設(shè)備出現(xiàn)了什么問(wèn)題，工廠管理者能夠立即實(shí)現(xiàn)從原料、生產(chǎn)、成品到出入庫(kù)環(huán)節(jié)的反向追溯;另一方面，決策層也能通過(guò)手機(jī)或電腦等終端實(shí)時(shí)知道訂單的執(zhí)行進(jìn)度，產(chǎn)線有沒(méi)有富余產(chǎn)能等重要信息….這都為其決策過(guò)程提供了很好的支持。
　　此外，MES系統(tǒng)在食品安全的管控方面也能發(fā)揮重要作用。我們知道，食品安全是企業(yè)的生命線，MES系統(tǒng)能夠?qū)μN(yùn)之寶工廠所生產(chǎn)糖果的添加劑從產(chǎn)品配方、配料、自動(dòng)投料這三個(gè)環(huán)節(jié)進(jìn)行嚴(yán)格的三級(jí)管控，從而有效防止食品安全事件的發(fā)生。據(jù)蘊(yùn)之寶智能化工程師於維康介紹，蘊(yùn)之寶的食品安全工程師為每種產(chǎn)品都設(shè)定了安全的添加劑使用量范圍，一旦超出標(biāo)準(zhǔn)，系統(tǒng)會(huì)實(shí)時(shí)發(fā)出警報(bào)，真空上料機(jī)也會(huì)立即暫停上料。
　　第三，在產(chǎn)品質(zhì)量管理方面，MES系統(tǒng)會(huì)按照規(guī)程自動(dòng)觸發(fā)檢驗(yàn)，同時(shí)記錄生產(chǎn)過(guò)程以及成品下線時(shí)的質(zhì)量檢驗(yàn)化驗(yàn)數(shù)據(jù)，保證下線產(chǎn)品質(zhì)量的百分百合格以及整個(gè)生產(chǎn)過(guò)程的標(biāo)準(zhǔn)化、規(guī)范化。
　　最后，MES系統(tǒng)配合SCADA系統(tǒng)，還能針對(duì)不同的設(shè)備制定不同的預(yù)警策略，以機(jī)器學(xué)習(xí)的方式建立預(yù)警模型，從而對(duì)設(shè)備進(jìn)行預(yù)測(cè)性維護(hù)管理，保證設(shè)備在生產(chǎn)中保持最佳運(yùn)營(yíng)狀態(tài)
　　許玉忠對(duì)施耐德電氣的這套解決方案和系統(tǒng)給予了高度評(píng)價(jià)：“從2018年12月引進(jìn)引用這一整套方案和系統(tǒng)后，我們的生產(chǎn)工藝流程得到了優(yōu)化，物料的管控和質(zhì)量控制水平得到了提升，與之前相比，工廠的生產(chǎn)運(yùn)營(yíng)效率提高了10%，穩(wěn)定性提升了15%，人工時(shí)節(jié)約30%，直接生產(chǎn)成本降低了5%�！�
　　追求卓越路上的最好助力
　　把企業(yè)做深、做透，一直是許玉忠長(zhǎng)期不懈的追求。
　　“所謂做深，就是要把我們現(xiàn)有的200多種產(chǎn)品全都做到極致，哪怕只是一根棒棒糖，我們也希望它是行業(yè)中感官最好、口味最好、客戶最喜歡的品種;所謂做透，就是把產(chǎn)品品類關(guān)聯(lián)到地區(qū)的消費(fèi)人群中，因?yàn)椴煌�地區(qū)的人群對(duì)糖果口感和甜度的要求各有差異，我們會(huì)據(jù)此進(jìn)行工藝配方上的調(diào)整�！痹S玉忠感慨道，“未來(lái)，隨著企業(yè)智能化、數(shù)字化綜合實(shí)力的進(jìn)一步提升，我們致力于將蘊(yùn)之寶打造成為國(guó)內(nèi)乃至全球糖果行業(yè)的標(biāo)桿企業(yè)，讓智慧的糖果為人們的生活增添更多美好的瞬間。”
　　在向“世界級(jí)標(biāo)桿企業(yè)”這個(gè)目標(biāo)不斷前進(jìn)的路上，蘊(yùn)之寶也需要一位世界級(jí)的合作伙伴一起攜手向前，因此蘊(yùn)之寶選擇施耐德電氣作為其追求卓越路上的助力。
　　於維康評(píng)價(jià)道：“我們之所以選擇施耐德電氣——第一，是因?yàn)槭┠偷码姎庠谑称沸袠I(yè)具備豐富的經(jīng)驗(yàn)，也有很多落地的智能工廠實(shí)踐;第二，是因?yàn)槭┠偷码姎饽軌蛱峁┳顬橥暾�的綜合解決方案;最后，也是非常重要的一點(diǎn)，施耐德電氣還為我們分享了許多先進(jìn)的管理經(jīng)驗(yàn)和精益管理理念�！�
　　過(guò)去，蘊(yùn)之寶的生產(chǎn)流程和管理流程中存在一些繁瑣、低效的冗余環(huán)節(jié)，且員工之間的職責(zé)不明確。施耐德電氣通過(guò)梳理，幫助蘊(yùn)之寶減少了很多不必要的中間環(huán)節(jié)，使信息的傳遞更加順暢，并且用系統(tǒng)來(lái)將職責(zé)明確到人，杜絕相互推諉現(xiàn)象的發(fā)生。
　　結(jié)語(yǔ)
　　早在史前時(shí)期，人類就已知道從鮮果、蜂蜜、植物中攝取甜味食物;后來(lái)，人類學(xué)會(huì)了用手工的方式從谷物、甘蔗等物質(zhì)中制糖;再后來(lái)，機(jī)械化的生產(chǎn)線取代了手工作坊;而現(xiàn)在和更遠(yuǎn)的將來(lái)，以蘊(yùn)之寶為代表的制造商則能夠用智慧化的生產(chǎn)線，賦予糖果無(wú)限的可能。
 

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RSI Software Products 9701-VWSB000JPU1 RSV SE STATION 25 - UNLTD DISP UPGRADE (JAPANESE)

RSI Software Products 9399-EDS2IG RSWIRE DESIGNER INSTALLATION GUIDE

Motion Control 2098-DSD-005-DN DRIVE, 2.5A/7.5A, ULTRA3000 W/DEVICENET

BC5002TBN0000 12 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows NT

IC300CBF002 FOX Fiber Cable Pair, 2.0M

IC752DTX550 DataPanel 55. Same as DataPanel 50 except display is brighter VF type

MTR-3S43-G-R-B-C-SRR Servo Motor 24V Brake Nemz56C with Seal

ZA06B-6089-H106 Alpha series SVU1-130 amplifier rated 130 amps and 200/230 VAC

20BE6P1A0AYNANC0 PowerFlex 700 AC Drive 6.1 A 5 Hp 20B

20G14TC650JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF056-EL PowerFlex 520 56A 230V EMC Filter Kit

2711P-RYKS PanelView Plus 7 Accessory

FRN 3 7P11S-4CX 5 7 KVA 75A 37KW 3相AC380V/50Hz/60Hz

AR22JR-3A11B 三位鑰匙開(kāi)關(guān) 1開(kāi)1閉

ATV-58HD54N4 37

VXI-PCIe-8362T

DAQ-2010

NEAT-405

GA-EP45T-UD3LR

JMB-4811CLDNA

ROCKY-3732EVS-R2

1492-SPM1B130 MCB Supplementary Protector 13 A

直流電源 6EP1332-1SH42 100/240VAC 輸入，24VDC/2.5A 輸出

20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A

GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System

GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run

IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)

IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)

IC647TSSRV001 Proficy Troubleshooter 1 User Server License

IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.

IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8

MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL

PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY

Communications 9352-WABGW WINTELLIGENT LINX GATEWAY

Operator Interface D6190-6.5.3DE CONTROLVIEW MOUSE GRAFIX EDITOR USER MANUAL(GERMAN

Support 9358-BA30S SUPT RENEWAL CONTRACT FOR 9358BANT30ENE

Support 9392-CDRSZHU UPGRADE TO ENGLISH/CHINESE BUNDLE

RSI Software Products 9324-RL01U3DEE UPGRADE: IN-SUPT: GERMAN RS500 STARTER TO RS500

RSI Software Products 9301-2SE3500U4 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 150 TO 100K

RSI Software Products 9356-STD2350 RSSQL STANDARD VERSION WITH 5K TAG LIMIT

Motion Control Y-1002-2-H04AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,230V,BRK,1.0KG

5004D Obsolete - Message Center. 2 Line, 11MM, Green VFD. SLAVE Unit. NEMA 4

IC200CHS112 I/O INTERPOSING RELAY STYLE, FUSED 16PT EXPANSION

IC694MDL742 OUTPUT MODULE 12/24 VDC 1AMP 16 POINT POSITIVE LOGIC ESCP PROTECTION

MSI-WEB-100-43 Web or Excel Reping Clients 100 Pack-43

VSPCSE-ANLYST10 VisualSPC SE Analyst, 10 license pack.

20BD052A0AYNAND0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K4AN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D6P0N104 PowerFlex 40P- 2.2 kW (3 HP) AC Drive

140NOA62200 Quantum Interbus-S Master網(wǎng)絡(luò)適配器, 4G

29108-505-09-R SCREW,CAP,HEX,HEX,M12x1.75,44,

MK3P-I 24VDC，110VAC，220VAC，3開(kāi)3閉，觸點(diǎn)7.5A

1756-M13 LOGIX5555? 1.5M內(nèi)存

PXIe-4081

meteor_II M2/4B 750-03

S5207G2NR-EFI

PWS-1K41P-1R

TLA7334-02

IPM-8540D

1492-PBC9 Power Distribution Block Accessory

中央機(jī)架 6ES7400-2JA00-0AA0 UR2-H 機(jī)架用于分段的中央機(jī)架，18 槽

2097-F1 Kinetix 300/350 24.0 A Line EMI Filter

EDS-308-S-SC-T C1 D2 7-port 10/100, 1 port single-mode SC fiber (-40 to 75 deg C op temp)

GFK-1464 DSM302 Motion Controller for Series 90-30 User's Manual

IC220ACC105 MOTOR CIRCUIT CONNECTOR-QTY 10

IC647BWI255 Batch Opt: WorkInstruction Large Server Pak (255 Units)

IC647PRTORAC Proficy Portal Oracle Connector (M1 Key)

IC693DNS201 DeviceNet Slave Module

IC756ADV001J-98 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.8

MSI-ELECTRONICSIG-43 Electronic Signature-43 25% of total package price

SLC/1746 System 1746-RT32 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB2EPM12 24VDC 2 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1784-CP10 CABLE ASSY, 10FT/3.20M, IBM AT OR COMPATIBLE CMPTR

Operator Interface 2711-NMCE MEMORY CARD RETAINER PV300, PV600 TOUCH

Support 9302-RTR SUPT REINSTATEMENT CONTRACT FOR 9302RT

Support 9324-RL5300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL5300FR

DeviceNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE3353ZHE RSVIEW32 RUNTIME 5K WITH RSLINX (CHINESE)

RSI Software Products 9326-AD5USENE RSAUTOMATION DESKTOP 5 USER W/ SQL SERVER

Motion Control MPG-A010-091S22 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,SINGL,230V

Silver Series 1785-V40B VME PLC-5/40 CONTROLLER, 48K WORD SRAM

HE693PBS106 Profibus DP slave module

IC660BRD020 Genius 24/48Vdc Source Block for Redundancy "T" Output Configurations