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　Don Mills 工廠在過去的50多年中，掌握了各種工業技術。盡管各種機器和控制器可維持生產，但它們無法生成持續改進運營所需的無縫數據。
　　“將數據轉換成信息完全依靠動手，”Agropur 工業過程經理 Headley Hamilton 說。“全年來自操作員和經理們的各項要求需 2500 小時的班后手工輸入。并且需求在增長。考慮到工廠的未來，我知道我們需要現代技術。”
　　數據收集只是其中一項問題。一些自動化技術已處于淘汰的邊緣。Hamilton 幾乎每天都會接到操作員電話，報告設備問題或停機時間。他沒有專注自動化改進，而是需要解決當前的生產問題。萬一系統崩潰，Hamilton 需要使用最新備份系統重新啟動。
　　問題只有一個：最新系統版本在哪里？
　　“全廠有七臺維護筆記本電腦，無法知道您是否使用了最新修改的程序重新啟動。不僅手工操作花費時間，而且打電話給每位承包商確保您已獲得其更改也需要時間，”Hamilton說。“我們的舊系統每季度只備份一次，每年需要額外花費48小時。僅憑追趕無法優化工廠。”
優秀團隊
　　為推動持續改進而非猜測數據，Hamilton 顯然認為應采用標準化、全廠范圍的平臺作為解決方案。正在規劃未來的他還需要一個能夠在各工廠間無縫共享智能和學習的解決方案。
　　Hamilton 說：“我司決定實施羅克韋爾自動化集成控制和信息解決方案，因為從收料到產品出廠，該解決方案是實現工廠現代化的最佳解決方案。”他和 Grantek Systems Integration 團隊合作部署解決方案。該團隊是羅克韋爾PartnerNetwork?項目解決方案合作伙伴。
　　標準自動化平臺的基礎產品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驅動器及羅克韋爾自動化公司的PanelView? 人機交互界面（HMI）硬件。每個人機交互界面均可基于虛擬化服務器運行羅克韋爾FactoryTalk?View Site Edition 軟件，為其他各軟件奠定標準。這為大量數據轉化為有價值信息奠定了基礎。
　　該工廠新增控制平臺作為項目的一部分，因此主管們開始詢問如何從該系統中充分獲益。需要獲悉生產線基礎產能的信息。
　　要回答他們的問題，首先要使用羅克韋爾自動化公司FactoryTalk Metrics軟件獲取整體設備效率數據。該解決方案收集性能數據，向Hamilton及其團隊提供明智決策所需數據。至于是通過增加產品線來提高產能還是從現有設備挖掘產能，Hamilton可查看實際生產數據指導決策。
　　即使手頭有寶貴數據，全廠許多用戶也無法將其轉化為可操作信息。這就需要匯總和分析解決方案，幫助操作員對全廠各來源數據進行可視化并且按需提供報告。
　　Agropur團隊在部署信息解決方案前，發現了可降低新控制系統更大的復雜性并且維護單一版本系統的機會。Agropur 安裝了羅克韋爾自動化公司 FactoryTalk AssetCentre軟件，旨在管理自動化資產和版本控制同時保持文檔更新。全廠七臺維護筆記本電腦減少至一臺。
　　“最初的控制和OEE部署為Don Mills奠定了基礎。羅克韋爾自動化公司FactoryTalk VantagePoint?軟件通過改善信息的可獲取性，可在全廠范圍內獲取不同系統的各項信息，”Hamilton 說。“該軟件將工廠出現的問題匯報給負責持續改進的員工。”
　借助于現代化系統，Hamilton 團隊每年可避免2,500小時的手動數據收集時間。此外，使用FactoryTalk AssetCentre軟件便捷管理資產，每年可節省48小時。
　　在Agropur的團隊獲取可靠信息后，迅速啟動智能制造，助力持續改進。例如，主管們認為，新增硬件可改善管線潤滑油的利用率。創建基準報告、評估新硬件優勢，減少潤滑油消耗30%。
　　“利用手頭數據洞悉任何工廠的情況，這種方式深受眾人認可。Hamilton 說：“信息，信息，還是信息！”現已成為決策之前的考慮因素。“借助 FactoryTalk Metrics 軟件，我們現在可以洞悉過程，改善績效。三個月內，僅一種填充劑的生產效率就提升了 25%。”
　　可見性也是縮短停機時間的關鍵因素。主管們可在新增生產線設備以提高處理效率前，核實產能增加的可能。我們發現午餐、休息和會議造成了 33 小時以上的停機時間。計劃變更將浪費的處理時間轉化為生產時間。
　　隨著員工數據使用的便捷度提高，Headley 希望數據獲取更加便捷。
　　“現已快速采用基于信息的協作和決策，我們希望進一步擴展通用平臺。一切均得益于移動設備。”Hamilton 說。“使用移動設備了解全廠信息，這是實時智能制造的未來。”
　　力爭每年減少 400 萬美元的開銷。工廠目前的羅克韋爾自動化能源管理軟件可測量并驗證新能源計劃。未來擴展使得生產能源模式分析成為可能，因此，可通過分離人工需求及生成預防性維護計劃削減支出。
 

CP8B-1WPB-0140-AZ Power Cable, BM0.5 and BM1 Series Servo Motors, 14 Meters

IC646MDE700 Logic Developer - PC & View (HRT) 700 Tag Runtime & Development System

QPM2D100L2P/B QUICKPANEL MINI MONO LCD BLANK

MTR-3T57-H-R-0-M-0 MTR series metric servo motor with resolver

ZA06B-6120-H011 PSM-11HVi 11 kW high voltage power supply module for Alpha servos

20BD096A3AYNAEC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20F11NC3P5AA0NNNNN PowerFlex 753 AC Packaged Drive

22C-B065A103 PowerFlex 400- 15 kW (20 HP) AC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存儲卡8K/步,適用FX1N 710-

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GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE024K-99 DataViews Runtime for Windows 1-24, Per User, Korean, Version 9.9

FlexLogix System 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

PLC-5/1771 System D1771-6.5.91 ISOLATED ANALOG INPUT MODULE USER MANUAL

Process Control 1757-PLXSIFC AB RSLINX QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D1 PV PLUS 700, TOUCH, RIO/DH, DC PS, STD MEM

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RSI Software Products 9301-2SE2300ESU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250AJPE RSVIEW SE STATION 250 DISPLAY (JAPANESE)

RSI Software Products 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Motion Control 2098-IPD-150-DN DRIVE, 65A/150A, ULTRA5000, DEVICENET

BC646MBW001 Machine Edition View for Quick Panel, Professional Dev Suite with R/T

IC300DQM406 32 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)

IC752PBMU01 Profibus Master/Scanner for ControlStation CE II 6"

MTR-3S65-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K220#S Motor power and brake power straight connector for B2/4000is or B4/4000is motor

20C-CPBS00000000D5 PowerFlex 700 H Control Assembly

20G1ABC750JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D010N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C22D9P-B PanelView Plus 7 Graphic Terminal

6SE6440-2UC15-5AA1 0.55KW

SC-N4 380VAC/80A 40KW 110V . 220V AC 2NO+2NC

UG221H-SR4 5.7寸 STN 16色 320*240 24VDC

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IC647WFLESOP Proficy Workflow - eSOP Operating Procedures Templates and Reports

IC694ALG223 Input module, analog 16 point single ended, current.

IC756RDV010K-98 DV Draw Development on IRIX Op Sys, Korean, Version 9.8

MicroLogix 1200 System 1762-OB8 8 POINT 24 VDC SOURCE OUTPUT

PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

Distributed I/O 1794-OB16PK CONFORMAL COAT, 24VDC SOURCE OUT PROTECTED,16 PT

Communications 9399-INTOSFUG INTERCHANGE FOR DIGITAL UNIX USER GUIDE

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RSI Software Products 9324-RL5350ENE RSLOGIX 5/RSLOGIX EMULATE 5 BUNDLE, CD

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RSI Software Products 9358-HSTS2400 RSBIZWARE HISTORIAN SERVER - 32K TAG LIMIT

Motion Control 0041-5075 VITON SHAFT SEAL KIT FOR USE BELOW FOOD LINES,

78004654 Target Replacement Power Supply

IC200MDD847 MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT

IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long.

MTR-1231-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

Z44A730464-G26 "Connector for brake power for all Alpha or Beta motors (except B0.5, Bis or BHVis) or fan power for A40/2000 motor "

20BD077A3ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC043AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D013N104 PowerFlex 4M- 5.5 kW (7.5 HP) AC Drive

990NAD21810 Quantum MBUS+ DROP CABLE 8' LFT-HD DEC

294D-FD1P5Z-G2 Variable Frequency Drive

PYC-A1 MY/LY系列安裝卡子（100個/包）

1756-OX8I 8點繼電器輸出模塊（每路單獨隔離）

PXIe-6356

PCI-2726CL

MPC03-LH

臺聯E1-4CB TAINET模塊 DCS 4E1

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MSC-486SSD

1492-PDEC4 Power Distribution Block Accessory

數字量輸入/輸出模塊 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔離，0.5A

2097-V33PR5-LM Kinetix 350 2.0kW Servo Drive

ET-GT-5ES-4ST 3 RJ45 Ports, 2 Multimode Fiber Port Ethernet Switch

GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

IC220MDL644 INPUT, 24VDC POSITIVE LOGIC, 16PT (REQUIRES 4 IC220TBK122)

IC647DMC005 DataMart 5 Reporting Clients

IC647PWRV00 Proficy Power SCADA Additional Viewer License

IC693MDL250 120 Vac Isolated Input (16 points). Module requires a terminal block IC694TBBx32 or IC693TBSx32).

IC756CDV001J-98 DV Development - Compaq True64 Op Sys Addt'l User, Japanese, Version 9 .8

MSI-PROD-100 Product Management Clients 100 Pack

PLC-5/1771 System 1785-L86B PROTECTED PLC-5/80 CONTROLLER, 100K WORD SRAM

Distributed I/O 1738-FPD FIELD POTENTIAL DISTRIBUTOR

Communications 1784-PCICS CONTROLNET PCI BUS SCANNER & MESSAGING CARD WITH

Operator Interface 2711E-NF2 FUNCTION KEY LEGEND INSERTS, PV1400E KEYPAD

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DeviceNet Products 2711-T6C10L1 PV600 COLOR TOUCH, DNET & RS232 PRINT

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2024 Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, NEMA 4

HE693THM166 16 ch. J, K, N, T, E, R, S, B, C 0.5 癈 resolution, 癈/癋 units, 16 alarms

IC670MDL644 24VDC Pos./Neg. Logic Fast Input 16pt Grouped

QPJ-ABR-201 MODULE AB REMOTE I/O

STXPBS016 STXi Profibus with relay output, 16 points, expandable to 8 additional modules.

20BC2P1A3AYNANC0 PowerFlex 700 AC Drive 20B

20F1ANC456JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

140DDO35300C Quantum 開關量DC輸出,32點,24VDC,4組隔離,0.5A/點,

284D-FVD7P6Z-25-CR-3-DB-SB-EMI DeviceNet Variable Frequency Drive

E3X-A11 光纖放大器, 晶體管輸出 NPN 80mA, 電源:12-30VDC

ADAM-4017 模擬信號輸入模塊、6路差分、2路單端

PXI-2595

92-005721-XXX

FC-GMESB-CDR04/5

M1Z-5500V

NuPR0-761

ASP-8100-FFX

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1494V-DJ644-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

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CBL-3T-MP-30 Power cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

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IC200UAR014 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp ), 120V/240VAC Power Supply

IC646TDV700 700 I/O Point Development System

IC647NXM000 Proficy Tracker Order Execution Management

IC693ALG223CA Conformal Coated Analog Current Input module, 16 channel single ended/8 channel differential.

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IC800VMM20LNKSE25 2 kW VersaMotion servo motor (6.37 Nm)

SLC/1746 System 1746-QS SYNCHRONIZED AXES MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-SLCDROM CD DRIVE READ ONLY (SLIM)

Application-specific products 1403-NENET COMMUNICATION MODULE (ETHERNET)

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Motion Control 2090-SCEP32-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,32.0M

GFK-1062 Series 90-70 High Speed Counter User's Manual

IC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

MSP-POT-IN1 Obsolete - 1KW in / Pulse out

QPI-ABR-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: AB Remote I/O/ UL/ cUL/ CE / UL1604

20BC022A3AYNAND0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD014AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PC910JN2NNNNN-LD-P22 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT10CM PanelView Plus Display Module

280D-FN-25-C ArmorStart Direct Online Starter

C200HG-CPU53-E CPU單元? 內存15.2K最大I/O點數:1184點 帶時鐘

PCA-6188 全長P4CPU卡，帶顯卡，網卡、370結構，支持800M外頻CPU

PCI-6284

PROX-1635

SJ-SN-150

ADLINK PCI-7432

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PCI-4148C

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

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BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

IC646NGS000 Sharp TCP/IP Communications

IC647IPCC IPC:Honeywell IPC 620

IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

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IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0402 400W, 230 VAC SL Servo Amplifier

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20DD011A0EYNANBNE PowerFlex 700S AC Drive 20D

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2711-NM15 PanelView Accessory

280-PWRM22H-M14 ArmorStart Three-Phase Power Media

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6ES7422-1BL00-0AA0 32點數字輸出,24VDC

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X8DTL-I

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GT-X00-SD-PCI

ASB-L712-D2550-4G-R1.10

1492-SPM3C020-N MCB Supplementary Protector 2 A

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BC646MDA159 View Development/Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ACN001 GC Enterprise Connector

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