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　智能制造的生產模式需要什么樣的自動控制系統?這種控制系統與工業3.0中的自動化技術有什么區別?在智能制造中，自動控制技術要做什么樣的演變才能滿足智能制造生產模式的要求?這些都是菲尼克斯電氣開發PLCnext，以及對PLC系統進行變革和優化的初衷。(上篇指路：菲家講臺 | PLC升級換代：創新推動智能制造(上))
　　智能制造中的“提高速度”
　　智能制造中的速度可以分成研發速度、生產速度和響應速度。要提高生產速度，需要采取深度自動化的方法，使得生產制造自動化程度更高，生產流程更加精細化，制造工藝適應性更強和制造方法更加靈活。但是研發速度和響應速度的提高要采用互聯網的技術、大數據、云計算的方法，通過分析、歸納和總結來預測產品更新換代的時間點，盡早開發新一代產品。另外，還可以利用大數據來了解產品在市場中的運行動態，并及時改善產品的性能特性來滿足市場的需求。
　　智能制造中的“減低成本”
　　智能制造中產品成本包括生產成本、運行成本和管理成本。其中生產成本可以通過自動化技術和原材料的優化來實現，但是運行成本和管理成本則必須應用IT技術、軟件管理技術以及互聯網技術來實現，比如利用大數據來提高市場的響應能力，優化服務。通過精益管理、6S管理以及企業生命周期的管理來降低管理成本。利用大數據來分析市場對于產品更新換代的期待，并提出預見性的決策。在服務端利用大數據分析產品在市場應用的動態和客戶的反饋，并采取相應的營銷手段來增加產品的銷量。為了實現智能制造，必須將工業自動化技術與互聯網技術有機融合，才能從產品生命周期管理的角度來更好的提高生產效率及產品質量，同時降低成本。
　　智能制造中的“靈活多變生產制造”
　　智能制造不僅需要應用新的技術，同時也對生產制造系統提出了新的要求。由于社會生活的日益多元化，用戶意識更加個性化。無論是研發與設計、生產與制造，還是營銷與服務，都必須以滿足消費者的需求作為出發點和歸宿點。同時由于用戶體驗式的參與設計，制造和服務徹底顛覆了傳統生產的垂直分工體系。機械制造生產線也需向模塊化、適應化、個性化、透明化的新型智能制造生產流水線轉變。
　　智能制造的工業自動化控制要保證模塊與模塊間、設備與設備間透明的信息交互，互聯網技術和無線通信技術能被整合在當前的控制系統中;為了使得智能化的生產制造系統具有自適應功能，信息技術和控制技術必須實現整個制造系統不僅能夠按照流程管理的要求執行，而且具備了柔性靈活、能夠快速重構的特點。智能制造具有大規模生產的能力，而且還可具備快速、小批量、多品種的定制生產能力，滿足互聯網經濟下快速迭代的客戶個性化需求，使得企業快速贏得客戶、占領市場先機。
　　我們可以清楚地看到，在互聯網時代，傳統的以自動化技術為導向的生產制造模式面臨著四個方向的滲透和交融。
互聯網時代科技發展日新月異，IT技術、物聯網技術、人工智能、邊緣計算、云技術、大數據、信息安全等迅猛地進入了生產制造控制領域，主要從縱向向下深度發展。
　　物聯網技術與控制系統縱向融合，形成分散型智能化的現場設備網絡。現場數據通信協議的通用性，數據采集的豐富性，使得人們對現場的運行狀態和過程分析更為清晰。
　　控制系統與互聯網技術的無縫連接，PLC系統不僅僅要采用IEC 61131的語言來表述控制任務，同時要用高級語言，如JAVA語言、WEB語言，直接打通互聯網到生產制造的通訊通道，同時采用OPC UA來解決PLC與互聯網連接通道，使得生產制造和生產管理的信息可以透明化的交換。PDM、MES等管理信息直接進入控制系統的數據庫，管理數據進行分解執行。因此新型PLC系統需要新的功能和接口，即：開放的軟件開發平臺;開放的操作系統;開放的用戶應用功能的接口;開放的網絡集成環境。得益于這些功能和接口，數據可高效率的處理和分析，并讓需要的數據都能及時發往對應的功能單元。最后，通過云計算實現分布式的工業控制，基于Web2.0的工業互聯網技術和物理信息融合系統將在工業自動化控制系統中得以實踐。
 

BC646MPC101 Logic Developer - PLC Configuration Tools w/Programming Cable

IC646MDB159 Logic Developer 1500 Tag Runtime & Development System

IC754VSI10MTD 10" Monochrome Quickpanel View Intermediate, Touch, 24VDC

QDA-UPD-002 QUICKDESIGNER ADV UPGRADE FROM 1.X & 2.X

PSPC-DC50-220 Prof Shop Floor SPC DC 50 User 220v

ZA81L-0001-0163 AC line filter for Alpha servo PSM-11HVi and PSM-18HVi power supply modules

20F11NC072JA0NNNNN PowerFlex 753 AC Packaged Drive

20P21AD019RA0NNN PowerFlex 19 A DC Drive

22C-B012N103 PowerFlex 400- 2.2 kW (3 HP) AC Drive

140XBP00400C Quantum 背板, 4槽, CC

284S-MTRS22-M6 ArmorStart Spare Parts

H3BA-N8H DC24/AC220, 1.2S-300H 可調，瞬時兩開兩閉

1746-OW16 16點繼電器輸出模塊 2.5A

PXI-6513

X34PI-1.00

SOM-5786

FSP460-60PFN

FSP300-60GTB

WADE-8656-J2

1492-MS6X12V1-END Connection Products

數字量輸入/輸出模塊SM 6ES7 321-1BL00-0AA0 DI/32 24VDC，光電隔離，40pin 前連接器

行程開關 3SE53122SE12

CP9I-0MEB-0070-AZ Alpha 50HVis shielded motor power cable (7 meter)

GFK-0263 Logicmaster 90-70 Programming Software User's Manual

IC200UEX213 28 point expansion. (16) 12VDC In, (12) Relay Out, 12VDC Power Supply (included IC200CBL501)

IC647ANS001 PA new SFL allows 1 Production Unit in PA plant model to use 1 of the 11 server functions

IC647PDCH025 Ruggedized PDC Historian Base with 2500 Tags

IC693CHS392RR Base, Expansion, 10 Slots

IC754CSL06CTD 6 inch TFT QuickPanel Control/ Loaded/ 24VDC

KIT-GFS-351-CN QP View & Control Workshop Student Kit

SLC/1746 System D1746-UM010BENP BARREL TEMPERATURE CONTROL MODULE USER MANUAL

Distributed I/O 1734-PDN DEVICENET INTERFACE MODULE

Application-specific products 1405-M620-240 MINI POWERMONITOR M620 240V

Operator Interface 2711-T10C20 PV1000 COLOR TOUCH, ENET & RS232 PRINT

Support 9301-2SE3400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400ZH

Support 9381-PA2500KENS SUPPORT RENEWAL CONTRACT FOR 9381PA2500KEN

DeviceNet Products 1790D-8BV8B DNET LDX ,24VDC,8 UNIV IN/8 SRCE OUT BASE, D-SHELL

RSI Software Products 9301-2SE3303JPE RSVIEW32 RUNTIME 1500 WITH RSLINX (JAPANESE)

RSI Software Products 9358-PBANT30ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 30 UNITS

Motion Control MPL-B540K-SK22AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,460V,16.5KG

Motion Control 2090-UCSR-A300 ACTIVE SHUNT REGULATOR,ULTRA 300W

GQPL2D200C2P QUICKPANEL COLOR 12.1" TFT GE LABEL

IC646MSP005 Logic Developer - State Professional 5 Pack

MTR-3T44-J-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-1218 STXi input module 8 points, Positive Logic, 12V/ 24VDC

20BC072A3AYNANA0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC2P1JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive

140CPU67160C Quantum CC QUANTUM HSBY PROCESS UNITY 2048/

281G-F12D-10B-RRG-CBG ArmorStart 280/1 Starter

C200H-DA003 模出單元,8路12位?D/A 1～5V 0～10V -10～+10V

ADAM-3952 導軌安裝的50-pin接線端子板，用于PCI-1240

PCIe-6351

HSB-681

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MHG2-6400P

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GC647PRTHE050 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 50 Users Ver 3.0

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IC647MRA300 View Runtime 300 I/O with USB Hardware key

IC677DBM442 Profibus VersaMax IP Modular slave with (4) 24VDC inputs and (4) 24VDC outputs (2 amp). Module requires IC677PBI001 master in network.

IC697PWR748RR Power Supply, 48 Vdc, 90 Watts

IC800SSI216RP2 16 amp 230 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-L524 SLC 5/02 CONTROLLER, 4K MEMORY - DH 485

Industrial Computers 6189-RW4 VVCE COMAPCT FLASH 512MB W/ME

Application-specific products 9358-PBA03ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 03 UNITS

Operator Interface 2711-B5A8L3 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

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Support 9391-SDVEKR 9391-SDVEK SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 2711-K5A15L1 PV550 MONOCHROME KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500KOU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9358-BEBNT10ENE RSBATCH / EPROCEDURE FOR NT BUNDLE 10 UNITS

Motion Control MPL-A4540C-HJ24AA MOTOR,SERVO,10.2NM,1500RPM,ENCDR,230V,BRK,13KG(PIN

Motion Control 2090-XXNFMP-S12 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,12M

CBL-OIJR-06-RA Serial Cable, Operator Interface Panel (OIP) to S2K, Rt. Ang, 6 Ft.

IC641PCC006 Complete Development System - Unlimited Points

IC800SLT001 SL Amplifier Terminal Block for APM/DSM Interface

PPS-DEMO-01 Proficy Process Systems Demo Kit containing PACSystems RX3i Controller w ith 12-slot base, 24VDC Multipurpose Power Supply, 300Mhz CPU, Ethernet module, RX3i Profibus Master module, Analog Input HART module, 16 Point Input Simulator module and Unive

20B-STD-N PowerFlex 700 Standard Control Board Kit

20DD500A0ENNBNANE PowerFlex 700S AC Drive 500 A 450 Hp 20D

20SF1K0NES PowerFlex 1000 A SCR Bus Supply

2711P-B7C22A9P PanelView Plus 7 Graphic Terminal

280-PWRM35B-M6 ArmorStart Three-Phase Power Media

CPM1A-DA001 2 路模擬量輸出 分辨率1/4000 轉換速率2.5ms/CH 每個輸出通道可獨立設置量程 輸出：-10～10V 0～10V 0～5V 0～20mA 1～5V 4～20mA

3VU1640-0MM00 10~16A

NI 9475

ROCKY-058HV

ADAM-4013

H8SGL-F

01-w3369f 30-50573-02

6064881C

1492-J4M IEC 1-Ckt Feed-Thru Blk Motor Conn 4mm

1492-SPM3D400 MCB Supplementary Protector 40 A

軟啟動器 3RW40562BB35

BC646OEM0400 OEM Edge - Historian Kit (Approval Required)

GC647DMC200 GC DataMart 200 Reporting Clients

IC200ALG261 Analog input 15 bit differential voltage 8 channel

IC646IFCLNTCRO010C iFIX iClient Read Only 10 PK Keyless (M1Component Part)

IC647IFPLSRUNLMTC iFIX Plus SCADA Unlimited Server (M1Component Part)

IC660MLD120 Label for IC660BBD120 (Qty 100)

IC697BEM731RR Series 90-70 Genius I/O Bus Controller

IC800APK080 SVU1-80 Alpha series 80 amp amplifier kit

ControlLogix/1756 System 1756-L55M13 LOGIX5555 PROCESSOR WITH 1.5MBYTE MEMORY

Industrial Computers 6182H-7BEH4B VVCE 700, KEY/TOUCH, EXT MEM, ENET, AC

Process Control 9358-BHIST01ENE RSBIZWARE BATCHHISTORIAN - 3 UNITS

Operator Interface 2711P-B15C6B2 PV PLUS 1500, KEY/TOUCH, RIO/DH, AC PS, EXT MEM

Support 9240-MON16R SUPT REINSTATEMENT CONTRACT FOR 9240MON16

Support 6310-MSS 6310-MS SOFTWARE SUPPORT RENEWAL

Support F1794-ACNR15SERB FIRMWARE UPGRADE FOR 1794-ACNR15 I/O MODULE

RSI Software Products 9301-2SE2350U3 UPGRADE: IN-SUPT: RSVIEW32 WORKS 1500 TO 5000

RSI Software Products 9351-DKTSRT INTERCHANGE SOFTWARE FOR MS-DOS RUNTIME

RSI Software Products 9399-WGGUG RSSERVER FOR GE FANUC GENIUS I/O USER GUIDE

Motion Control 8720MC-MCM SPARE MAIN CONTROL MODULE KIT

BC646MRD300 Logic PC Runtime (HRT) 300 I/O

IC300RCS210 Remote Control Station (OCS without Keypad and display) Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC754VKB06MTD Starter Kit - 6" Monochrome QuickPanel View Basic, Touch, 24VDC

MTR-3T55-I-R-B-M-0RR Servo Motor Metric 24V Brake

20AC8P7F0AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3NYNACGNE PowerFlex 700S AC Drive 20D

20G1ANC205JA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E6P6N104 PowerFlex 525 4kW (5Hp) AC Drive

280-FAM35F Field Attachable Receptacle, Female, M35

FR-F740-5.5K 8.8 KVA 11.5A 5.5KW 3相AC380V/50Hz/60Hz

6ES7 222-1BF21-0XA0 8點24VDC輸出

cFP-AIO-610

LY20C390

PWA-Copcil 6E7328

VIPER830/BZB-01

PCIe-PoE4+

FWX2-PCIE10

DMC-1822

1492-SPM2B100 MCB Supplementary Protector 10 A

軟啟動器 3RW30141BB14

20AC3P5A3AYNAEC1 PowerFlex 70 AC Drive 20A

GC646MPS101 Proficy GlobalCare Complete for Logic Developer - PLC Standard - w/Programming Cable

HE693RLY100 8 point unfused relay module for Series 90-30, rated to 8A, 2 NO/NC, 6 NO.

IC610CPU104RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC647HSTSC500M Server to Server Collector for Historian - Standard Server 500 Points (M4 Key)

IC660BBD020 Block 24/48Vdc Source I/O 16 Circuits, 3 Wire Sensor Compatible

IC694MDL940CA Conformal Coated Relay Output module 2 amp, non isolated 16 points.

IC756WDN009E-26 DV Dev Sys VB, Java, C++, C, Eng v2.6

MicroLogix 1500/1769 System 1769-RD REPLACEMENT 1769 I/O TERMINAL DOORS

PLC-5/1771 System 1771-P5 POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-IB4D FLEXARMOR 4 INPUT 24 VDC MODULE WITH DIAGNOSTICS

Operator Interface 2711P-B6M3A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH485, AC PS

Support 9323-PA2IS SUPT RENEWAL CONTRACT FOR 9323PA2I

Support 9358-PB10R SUPT REINSTATEMENT CONTRACT FOR 9358PB10ENE

Support F1772-LZSERA FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD6U7ESE RSLOGIX 5000 FULL TO PRO UPGRADE, SPANISH

RSI Software Products 9305-RSVADFCPTE RSVIEW32 ACTIVE DISPLAY FLOAT. CLIENT (PORTUGUESE)

RSI Software Products 1771-PCB CONTROL COPROCESSOR PRGM DEVELOPMENT & CROSS CMPLR

Motion Control 2094-BL02 MODULE, LINE INTERFACE, 15KW 400/460V, 6A+3A 24VDC

A06B-0153-B175#7076 A30/3000 Servo Motor, IP67 Sealing, Holding Brake, 64K Serial Encoder

IC200UDR006 28 point PLC, (16) 12VDC In, (1) 12VDC Out, (11) Relay Out, 12VDC Power Supply. Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.

IC752CBT020RR Datapanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory. With Genius PC/104.

MTR-1N32-I-N-D-S-0RR Stepping Motor Nema34

ZA06B-0116-B503 B1/6000is servo motor with 24 VDC brake and 64k serial encoder

20BD5P0A0AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G11TF415JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D1P4 PowerFlex 520 0.4kW (0.5Hp) Power Module

372SPU78001PSTH Quantum PROWORX 32 ON/OFFLINE THREE USER PKG

FRN0.4E1S-2J 1.1KVA 3A 0.4KW 3相AC220V/50Hz/60Hz

RC310-1M 2205HB 兩位四刀

ATV-31HU55N4A 5.5

USB-6003

IBACT-SB16SCSI

SRC MAIN Y-0689B

cognex MVS-7000

SPI-235HP

PCIE-FRM11

1492-RIFM40F-FS120A-4 Connection Products

WinCC 上位監控軟件 6GK1716-1TB63-3AA0 TF-1613 驅動

20AB015F0AYNANC0 PowerFlex 70 AC Drive 15.3 A at 5 Hp 20A

GA647IFESGSR00300 GCA iFIX Optn: ESig & ERec 300 I/O Srv

GP646IFCLNTCRO100 GCP iFIX iClientTS Read Only 1 PK Runtime Version

IC600BF806RR 12Vac/dc Input Module (8 points)

IC647HSTCC20KM Calculation Collector for Historian - Standard Server 20000 Points (M4 Key)

IC647TBLCPVC010 Virtual Campus for Proficy Troubleshooter and Cause+ - 10 Users

IC693MDL754 12/24VDC Output (0.75 amps per point) Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 spring clamp style terminal block). Terminal block is sold seperately. Output response Time is 0.5ms.

IC756LDV000K-99 DV Development - Intel/Linux RedHat Op Sys, Korean, Version 9.9

Pico Controllers 1760-CBL-INT01 PICO-LINK CONNECTIVITY CABLE .3M 1 PCS/PACK

PLC-5/1771 System 1771-ODK CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-16A0 BLOCK I/O, 120V AC, 16 POINT MODULE (16 INPUT)

Communications 1786-TCT2BD1 CONTROLNET TNC IP67 T-TAP/BNC STRAIGHT

Operator Interface 2706-PSW1 INVIEW MESSAGING SOFTWARE.

Support 9701-VWSS025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS025AENE

Support 9324-RL0100FRS SUPT RENEWAL CONTRACT FOR 9324RL0100FR

EtherNet/IP Products 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340PTU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (PT)

RSI Software Products 9356-PRO2450 RSSQL PR0 VERS WTH 32000

Motion Control F-4075-R-H00AN MOTOR,F-,NEMA 56C,82 IN LB CONT.

4362-H 4362 WITH 0-10 OR 4-20 mA OUTPUT

IC200ACC404 Spare parts kit. Two terminal strips and four plastic doors and four covers

IC693DSM314 Series 90-30 DSM314 Motion Controller, 1-4 axis

TGT-S000-1-1 Target System Module with 2 MB RAM

VDOCS-OFF5 VisualDocs Office (5) seats

20BD022A0AYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC022AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D010N103 PowerFlex 400- 4 kW (5 HP) AC Drive

140CRP93200 Quantum RIO 處理器接口, S908 Head, 雙電纜，本地（總站）

285-BRC25-M12D Source Brake Patchcord Cable, 12M, M25

計數:0-999999c,計數速度:1Kcps,計時時間:0.00s-99999.9h

1746-NO4I 4路電流輸出模塊

PXI-6713

PCL-858B

NEVO+600M-1113-ADGE

P4MK2-GL

HS486VGA

IPC2-56K-63

1492-MS8X12H41-50 Connection Products

數字量輸入/輸出模塊SM 6ES7 323-1BL00-0AA0 DO/16，DI/16，光電隔離，40pin 前連接器

行程開關 3SE53220SD23

CW0DT1009 Industrial Key Board for DuraTouch, QWERTY Keyboard, Oil Resistant Typ e

GFK-0582 Series 90 PLC Serial Communications Driver User's Manual

IC200UEX726 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support and 2 analog output voltage and current.

IC647AQC002 PA Quality Client 2 Pak

IC647PFSM2011 Proficy for Sustainability Metrics 2011

IC693CHS399 Base, Remote Expansion, 5 Slots (700 ft.)

IC754UPGRD01VINT QP View Intermediate OS Upgrade Qty-1

MB-FB-GT Proficy Process Systems HD2-GTR-4PA Simplex Gateway MB from Pepperl+Fuchs

SLC/1746 System D1784-6.5.17 SLC500 & PLC5 I/O MONITOR USER MANUAL

Distributed I/O 1734-ACNR 24V DC CONTROLNET ADAPTER

Application-specific products 1803-EEM02E4 EEM,16 ANALOG, 4 TO 20 MA, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G14 PV1000 GRAYSCALE TOUCH, MBUS & RS232 PRINT

Support 9301-2SE3500PTS SUPT RENEWAL CONTRACT FOR 93012SE3500PT