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ZWS10-24

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　　在工業4.0的大趨勢下，各個制造企業都在積極探索自動化、機床聯網、大數據分析、工業檢測與監控等技術裝備自己，以邁向智能制造之路。但選用高質量且性能穩定的機床依然是精密鑄造與加工的基本需求，機床的智能化操作更是以減少人為錯誤、提升生產效益為必要條件。
智能化“人機界面”
　　作為著名數控機床制造商，協鴻工業股份有限公司一直堅持研發高質量機床，近年更是投入資源研發智能型控制器。它與雷尼紹合作研發圖形用戶界面(GUI)軟件應用在Hartrol Plus控制器上，此外還安裝了雷尼紹的Set and Inspect(設定與檢測)及Reporter機床應用程序，讓用戶贏得了自動測量及大數據收集優勢，使機床操控及人機互動更簡易直觀。
　　協鴻生產全系列大中型三軸及五軸數控機床，包括立式、臥搪式、龍門式等型號，適合如航空航天、汽車、電子及能源產業等制造應用。協鴻工業智能研發部經理林寶順先生說：“如今客戶加工的工件越來越復雜，但由于車間人手不足，工廠往往要求加工中心的操作越簡單越好。套用Steve Jobs博士的話說‘我討厭傻瓜，但我設計出來的產品連傻瓜都會用’，協鴻一樣十分重視‘人機界面’智能化概念。Hartrol Plus智能型控制器就如智能手機一樣簡單易用，安裝有雷尼紹Set and Inspect機內測頭測量等應用程序，以圖形化界面一步一步指示操作人員執行如工件設定、工件檢測等測量任務，員工不用硬記機器碼指令，大幅減少了數據輸入錯誤與程序設定時間，最高能提升20%的加工效率。”
　　Set and Inspect可安裝在基于Windows?操作系統的CNC控制器或者通過以太網與控制器連接的Windows平板電腦上，非常適合無測頭測量經驗的操作人員使用。操作人員只需從圖形化選項列表中選擇測量循環，剩下的部分即可交由Set and Inspect應用程序處理：自動生成測量循環所需的機器碼，并加載至控制器，大幅減少數據輸入錯誤與程序設定時間。搭配Set and Inspect應用程序的Hartrol Plus于2015年便已推出市場，現已售出1000多臺，廣受用戶歡迎。
雷尼紹幫助校準數控機床特性及精度
　　協鴻研發的高性能數控機床之所以能暢銷歐美及亞太地區等地，主要是因為協鴻對生產質量要求十分嚴格，而且制定了嚴格的質量檢驗流程，這也體現了協鴻的企業理念：“我們要做好機器”。為了達到這一高質量目標，協鴻引進了多種精密級加工測量設備，而雷尼紹的一系列測量方案更是不可或缺的工具。
　　協鴻超過95%的鑄件都自行加工生產，其中包括機頭、主軸、自動換刀機構等關鍵零部件，在進入裝配線前均使用雷尼紹PH20五軸測座驗證精度，為組裝做好準備。機床組裝定位精度很重要，五軸機床的定位精度誤差需控制在±6 μm以內，XL-80激光干涉儀系統可用來測試機床的定位、線性和角度誤差。 XL-80可以發出非常穩定的激光束，采用的波長可溯源至國際標準。利用精確穩定的激光源和準確的環境補償，可確保±0.5 ppm的線性測量精度。XL-80以高達50 kHz的頻率讀取數據，最高線性測量速度可達4 m/s，即使在最高速度下線性分辨率仍可達1 nm。
　　機床的電控精度亦同樣不容有失，協鴻利用雷尼紹QC20-W球桿儀系統以不同運動速度 — 如較慢的F500速度及較快的F3000速度 — 進行交叉檢驗，確保機床XY軸的匹配性，且嚴格將誤差控制在5 μm以內。QC20-W用于量化各個線性軸之間的垂直度，通過快速檢查的方式檢查機床的基本定位性能。
　　每一臺協鴻數控機床不單在出廠前接受100%激光檢驗和使用球桿儀系統進行性能診斷，還會拿客戶工件進行加工驗證，然后使用雷尼紹OMP40、OMP60或RMB60機床測頭進行加工工件精度測量，各項檢測都是以確保生產高質量數控機床為目標，絕不妥協。
使用Axiset Check-Up進行回轉軸中心檢測的優勢
　　林經理進一步詳細介紹了使用雷尼紹Axiset Check-Up(回轉軸心線檢查工具)進行機床回轉軸中心檢測的優勢。AxiSet Check-Up適用于通用型五軸機床和復合機床，為使用者提供一套快速準確地檢查回轉軸中心點性能狀況的方法。Axiset Check-Up不需依賴操作人員的經驗，操作人員只需調出相關程序，按下cycle start(循環啟動)，幾分鐘后便可完成測量并報告中心點誤差，自動將數據記錄到parameter(參數)中以供分析，進一步保證每臺出廠機床的標準化。“我們還推薦用戶在安裝好機床后用Axiset Check-Up進行回轉軸中心檢測，因為用戶的廠房條件與協鴻的生產條件如地基或水平條件等有所不同，機床在運輸途中或安裝時可能出現精度誤差，Axiset Check-Up的自動校正讓機床保持高精度，”林經理說道。
　　機床在使用一段時間后也會出現老化問題，定位精度可能會隨著時間推移逐漸下降，導致加工精度不良。協鴻建議用戶每6至12個月使用Axiset Check-Up為機床進行常規檢測，以確保加工工件精度保持一致，維持高生產力。
 

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Distributed I/O 1794-TBNK CONFORMALLY COATED, NEMA TERMINAL BASE

Communications D1784-6.5.22 1784-KTX COMMUNICATION INTERFACE CARD USER MANUAL

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RSI Software Products 9324-RLD250FRE RSLOGIX 5000 LITE EDITION FRENCH

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Motion Control 8720SM-037S4KAS2 37 KW/76.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

9450-SX Protocol Converter. 3 Serial & 1 Bidirect Parallel Port

IC200PKG103 I/O STARTER KIT DeviceNet

IC697VRD008 RTD/Strain Bridge Module. Supports 8 channels of 100 ohm platinum RTD or +/-30mV & +/-100mV voltage inputs. 12bits plus sign. Module has a removable terminal strip, no cable required

MTR-1337-E-D-E-SRR Stepping Motor Nema34 Encoder Splashproof Seal

ZA06B-0064-B503#0100 B4/4000HVis High Voltage Servo Motor with Straight Shaft, Key, Brake and IP67 Sealing

20BD180A0AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC011JA0NNNNN PowerFlex 755 AC Packaged Drive

25-COMM-E2P PowerFlex 520 Dual Port Ethernet Adaptor

140XCA10215 Quantum CABLEFAST電纜, 大電流, 50針D型,5M

294E-FD4P2P-G1-3-SB Variable Frequency Drive

D4D-2120N 觸點:1開/1閉,6A 250VAC機械壽命:1500萬次?撞壓式 ，停產，用D4NA-4122

NSC60E3060 NSC60E 60A 3P

SCXI-1104C

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886LCD/ATX F845G

MS-9128

A812PG

PSC-486

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