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　　SMART LINE V3在空壓機(jī)熱能回收系統(tǒng)上的應(yīng)用，在本次對(duì)產(chǎn)品的升級(jí)改造中，使用了smart line v3代替原來的smart line 700ie, SMART系列PLC的SR60型號(hào)CPU作為控制器，通過對(duì)現(xiàn)場(chǎng)設(shè)備的IO控制以及MODBUS協(xié)議跟變頻器通信控制，實(shí)現(xiàn)了整套系統(tǒng)監(jiān)控的功能，實(shí)現(xiàn)了對(duì)溫度，壓力、流量及第三方變頻器工作狀態(tài)的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號(hào)CPU的系統(tǒng)功能，來實(shí)現(xiàn)對(duì)設(shè)備的控制和監(jiān)控，也使我對(duì)小型機(jī)smart 系列產(chǎn)品的功能有了新的認(rèn)識(shí)。
　　項(xiàng)目名稱：伯恩空壓機(jī)余熱回收節(jié)能方案
　　一、項(xiàng)目介紹
　　業(yè)主原來采用某國(guó)產(chǎn)PLC和昆侖通態(tài)屏控制，串口通訊現(xiàn)場(chǎng)儀表不能很好的結(jié)合顯示控制起來，整套系統(tǒng)改成Smart 系列的控制，整套產(chǎn)品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網(wǎng)通訊簡(jiǎn)易穩(wěn)定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協(xié)議通訊)，配置完美無缺。
　　二、工藝原理
　　1.空氣壓縮機(jī)壓縮熱的組成;
　　結(jié)論;空壓機(jī)=電鍋爐
　　2.現(xiàn)場(chǎng)配加空氣能熱水系統(tǒng)，在車間壓縮機(jī)系統(tǒng)停機(jī)狀態(tài)下為保證供熱的持續(xù)性所采用的供熱設(shè)備：
　　3、控制系統(tǒng)，因?yàn)樵�有的空壓機(jī)系統(tǒng)都具有完善的控制系統(tǒng)，負(fù)載維護(hù)系統(tǒng)的正常高效運(yùn)行，熱回收系統(tǒng)是冗余系統(tǒng)，所以原有的空壓機(jī)組無需做任何控制方面的改變。熱回收本身的控制系統(tǒng)可以采用溫度控制，通過監(jiān)控?zé)崴�箱溫度來控制加熱循環(huán)水泵運(yùn)行，水泵運(yùn)行時(shí)，即為熱回收系統(tǒng)啟動(dòng)狀態(tài)，當(dāng)需要熱水溫度較高時(shí)，可以設(shè)定水溫，增加循環(huán)次數(shù)。為了節(jié)能，防止壓縮機(jī)未啟動(dòng)而水泵啟動(dòng)造成電力的浪費(fèi)，可以通過測(cè)量排氣溫度的方法來作為確定循環(huán)水泵是否需要工作。
　　三、設(shè)備圖
　　四、工藝設(shè)計(jì)及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機(jī)熱能回收系統(tǒng)的升級(jí)改造中，使用了SMART系列PLC的SR60型號(hào)CPU作為控制器，通過對(duì)現(xiàn)場(chǎng)設(shè)備的IO控制以及MODBUS協(xié)議通信控制，實(shí)現(xiàn)了熱回收系統(tǒng)的自動(dòng)控制功能，并通過以太網(wǎng)通信實(shí)現(xiàn)了與中控室上位機(jī)的連接，實(shí)現(xiàn)了對(duì)溫度，壓力，流量的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號(hào)CPU的系統(tǒng)功能，來實(shí)現(xiàn)對(duì)設(shè)備的控制和監(jiān)控，也使我對(duì)小型機(jī)的功能有了新的認(rèn)識(shí)。
　　2、IO表設(shè)計(jì)及PLC選型
　　根據(jù)現(xiàn)場(chǎng)設(shè)備，匯總需要輸入點(diǎn)13個(gè)，輸出點(diǎn)12個(gè)，其中兩個(gè)輸出點(diǎn)為220V交流輸出驅(qū)動(dòng)接觸器動(dòng)作，所以選擇繼電器輸出型的PLC，根據(jù)IO點(diǎn)數(shù)要求，我們選擇了S7-200 SMART系列的SR40型號(hào)CPU(實(shí)際采用SR60)，并根據(jù)需求設(shè)計(jì)了IO表。
　　3、其它主要電氣設(shè)備選型4、確定通訊方案
　　1)、MODBUS通訊方案
　①英威騰CH100A變頻器提供modbus 協(xié)議地址表，能夠方便地接入系統(tǒng)。
　　②英威騰CH100A變頻器參數(shù)設(shè)置
　　通信種類：2：MODBUS RTU形式
　　機(jī)器地址：1
　　傳送速度：1：9600bps
　　數(shù)據(jù)長(zhǎng)度：1：8位
　　校驗(yàn)形式：0：無校驗(yàn)
　　五、編程與調(diào)試
　　1、IO控制程序編程與調(diào)試
　　熱水回收系統(tǒng)工藝流程比較簡(jiǎn)單，采用過程和分時(shí)段送水控制，這里采用了時(shí)序控制。
　　利用hmi 讀取和設(shè)定PLC時(shí)鐘在面板顯示，以達(dá)到時(shí)鐘一致不變。設(shè)定不同時(shí)段的送水激活指令以達(dá)到自動(dòng)滿足條件送水的目的。
　　2、MODBUS通信程序編程與調(diào)試：
　　samrt 200 plc自帶modbus 庫(kù)指令，組態(tài)應(yīng)用變得簡(jiǎn)
　　3、上位機(jī)組態(tài)
　　上位機(jī)首先與PLC通過網(wǎng)線連接，然后在軟件中添加新設(shè)備。然后建立相關(guān)的變量連接：
　　六、結(jié)束語
　　SAMRT LINE V3最大的特點(diǎn)外觀時(shí)尚新穎、通訊主流飛快，相比之前下載速度不是一個(gè)級(jí)別的!軟件更新簡(jiǎn)潔優(yōu)化很大，搭配 S7-200 SMART PLC不愧為小系統(tǒng)性價(jià)比之王，通訊主流靈活快捷、本次使用的SR60型號(hào)CPU的PLC進(jìn)行系統(tǒng)設(shè)計(jì)和編程，整體感覺使用性能良好，很適合在系統(tǒng)點(diǎn)數(shù)要求不高的場(chǎng)合使用。一串一網(wǎng)的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴(kuò)展功能無論同變頻器、儀表、網(wǎng)關(guān)連接都輕松自如。在工廠小范圍的現(xiàn)場(chǎng)總線主從控制也是不成問題，smart系列的hmi和plc無縫完美通訊對(duì)接變得組態(tài)是如此簡(jiǎn)易方便!
 

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20BC022A0AYNANC0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-R014 Kinetix 5700 1.4kW Shunt Resistor

2711P-RDB12C PanelView Plus Display Module

280D-F12Z-10B-CR-3 ArmorStart Direct Online Starter

CQM1-DA022 2路模擬量輸出單元(無需供電單元)

FPM-3190 19“TFT

PCI-6220

VTC3300-SKT

MP-945A

AIR-PWR-4400-AC

PEAK703P(LF)-HC

KTQ45/FLEX

1492-L3-B IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1492-XIMTS4024-32R Solid State Relay Dgtl Interface Module

軟啟動(dòng)器 3RW44253BC45

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-PFBEXP065 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

Support 9361-LADDER500S SUPT RENEWAL CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-10 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 10 Ft.

IC600WD300 I/O Cable, 300 feet (90m)

IC800SKCPVL100 Power Cable, S2K to 4.5-5kW S-Series Servo Motors, 10 Meters

OC647IFFDTPM iFIX Optn: Fix Desktop (M4 Part)

20AD1P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

20DC820N0ENNBNANE PowerFlex 700S AC Drive 820 A 450 kW 20D

20P21AD100RA0NNN PowerFlex 100 A DC Drive

2711-ND3ESM PanelView ND3ES MED Accessory

280-PWRM22G-M1 ArmorConnect 3-PH Power Media drop cable

36 FX1N-EEPROM-8L EEPROM存儲(chǔ)卡8K/步,適用FX1N 710-

6ES7 354-1AH01-0AE0 FM354 伺服電機(jī)定位模塊

IC-3173

FSC-1613VN

SHT-16B-B1/CPCI

HIVERTEC PPD203

eNSP3-450P

DMC2C80

PIO-32/32T(PCI)H

1492-SPM3B320 MCB Supplementary Protector 32 A

軟啟動(dòng)器 3RW40372BB15

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.