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M-203-A-23

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　　SMART LINE V3在空壓機(jī)熱能回收系統(tǒng)上的應(yīng)用，在本次對產(chǎn)品的升級改造中，使用了smart line v3代替原來的smart line 700ie, SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議跟變頻器通信控制，實(shí)現(xiàn)了整套系統(tǒng)監(jiān)控的功能，實(shí)現(xiàn)了對溫度，壓力、流量及第三方變頻器工作狀態(tài)的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實(shí)現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機(jī)smart 系列產(chǎn)品的功能有了新的認(rèn)識。
　　項(xiàng)目名稱：伯恩空壓機(jī)余熱回收節(jié)能方案
　　一、項(xiàng)目介紹
　　業(yè)主原來采用某國產(chǎn)PLC和昆侖通態(tài)屏控制，串口通訊現(xiàn)場儀表不能很好的結(jié)合顯示控制起來，整套系統(tǒng)改成Smart 系列的控制，整套產(chǎn)品的安裝布置顯得更加緊湊合理，尤其是上下位的以太網(wǎng)通訊簡易穩(wěn)定快速，smart 200 plc 485口直接跟變頻器通訊(采用modbus rtu 協(xié)議通訊)，配置完美無缺。
　　二、工藝原理
　　1.空氣壓縮機(jī)壓縮熱的組成;
　　結(jié)論;空壓機(jī)=電鍋爐
　　2.現(xiàn)場配加空氣能熱水系統(tǒng)，在車間壓縮機(jī)系統(tǒng)停機(jī)狀態(tài)下為保證供熱的持續(xù)性所采用的供熱設(shè)備：
　　3、控制系統(tǒng)，因?yàn)樵�有的空壓機(jī)系統(tǒng)都具有完善的控制系統(tǒng)，負(fù)載維護(hù)系統(tǒng)的正常高效運(yùn)行，熱回收系統(tǒng)是冗余系統(tǒng)，所以原有的空壓機(jī)組無需做任何控制方面的改變。熱回收本身的控制系統(tǒng)可以采用溫度控制，通過監(jiān)控?zé)崴�箱溫度來控制加熱循環(huán)水泵運(yùn)行，水泵運(yùn)行時(shí)，即為熱回收系統(tǒng)啟動(dòng)狀態(tài)，當(dāng)需要熱水溫度較高時(shí)，可以設(shè)定水溫，增加循環(huán)次數(shù)。為了節(jié)能，防止壓縮機(jī)未啟動(dòng)而水泵啟動(dòng)造成電力的浪費(fèi)，可以通過測量排氣溫度的方法來作為確定循環(huán)水泵是否需要工作。
　　三、設(shè)備圖
　　四、工藝設(shè)計(jì)及電控觸摸屏和PLC控制思路：
　　1、在本次在離心機(jī)熱能回收系統(tǒng)的升級改造中，使用了SMART系列PLC的SR60型號CPU作為控制器，通過對現(xiàn)場設(shè)備的IO控制以及MODBUS協(xié)議通信控制，實(shí)現(xiàn)了熱回收系統(tǒng)的自動(dòng)控制功能，并通過以太網(wǎng)通信實(shí)現(xiàn)了與中控室上位機(jī)的連接，實(shí)現(xiàn)了對溫度，壓力，流量的監(jiān)控顯示，以及必要的修改操作。本次改造，充分發(fā)揮了SR60型號CPU的系統(tǒng)功能，來實(shí)現(xiàn)對設(shè)備的控制和監(jiān)控，也使我對小型機(jī)的功能有了新的認(rèn)識。
　　2、IO表設(shè)計(jì)及PLC選型
　　根據(jù)現(xiàn)場設(shè)備，匯總需要輸入點(diǎn)13個(gè)，輸出點(diǎn)12個(gè)，其中兩個(gè)輸出點(diǎn)為220V交流輸出驅(qū)動(dòng)接觸器動(dòng)作，所以選擇繼電器輸出型的PLC，根據(jù)IO點(diǎn)數(shù)要求，我們選擇了S7-200 SMART系列的SR40型號CPU(實(shí)際采用SR60)，并根據(jù)需求設(shè)計(jì)了IO表。
　　3、其它主要電氣設(shè)備選型4、確定通訊方案
　　1)、MODBUS通訊方案
　①英威騰CH100A變頻器提供modbus 協(xié)議地址表，能夠方便地接入系統(tǒng)。
　　②英威騰CH100A變頻器參數(shù)設(shè)置
　　通信種類：2：MODBUS RTU形式
　　機(jī)器地址：1
　　傳送速度：1：9600bps
　　數(shù)據(jù)長度：1：8位
　　校驗(yàn)形式：0：無校驗(yàn)
　　五、編程與調(diào)試
　　1、IO控制程序編程與調(diào)試
　　熱水回收系統(tǒng)工藝流程比較簡單，采用過程和分時(shí)段送水控制，這里采用了時(shí)序控制。
　　利用hmi 讀取和設(shè)定PLC時(shí)鐘在面板顯示，以達(dá)到時(shí)鐘一致不變。設(shè)定不同時(shí)段的送水激活指令以達(dá)到自動(dòng)滿足條件送水的目的。
　　2、MODBUS通信程序編程與調(diào)試：
　　samrt 200 plc自帶modbus 庫指令，組態(tài)應(yīng)用變得簡
　　3、上位機(jī)組態(tài)
　　上位機(jī)首先與PLC通過網(wǎng)線連接，然后在軟件中添加新設(shè)備。然后建立相關(guān)的變量連接：
　　六、結(jié)束語
　　SAMRT LINE V3最大的特點(diǎn)外觀時(shí)尚新穎、通訊主流飛快，相比之前下載速度不是一個(gè)級別的!軟件更新簡潔優(yōu)化很大，搭配 S7-200 SMART PLC不愧為小系統(tǒng)性價(jià)比之王，通訊主流靈活快捷、本次使用的SR60型號CPU的PLC進(jìn)行系統(tǒng)設(shè)計(jì)和編程，整體感覺使用性能良好，很適合在系統(tǒng)點(diǎn)數(shù)要求不高的場合使用。一串一網(wǎng)的兩通訊口連接具備主流通訊功能，SMART靈活多變的擴(kuò)展功能無論同變頻器、儀表、網(wǎng)關(guān)連接都輕松自如。在工廠小范圍的現(xiàn)場總線主從控制也是不成問題，smart系列的hmi和plc無縫完美通訊對接變得組態(tài)是如此簡易方便!
 

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PCL-858A/B 4通道 光隔RS232接口卡（可選浪涌保護(hù)）

PXI-8431/8

PRI-9103-01-001PWB

RME Hammerfall DSP 9632

ZEUS-70 BA59-02139A

PCA-6003

cb1051-0004

DMC2210A

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1492-SPM3B020-N MCB Supplementary Protector 2 A

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AD641ECL321 ECLiPS Programming Software for the Series 90-30 SLP with OnTOP

GC646PME001 GlobalCare Complete for PCM Machine Edition Version 1 User

HE800ACC116 Cage-clamp (screw) style I/O plug, 16-terminal. (Qty 10)

IC640BVB317RR Video Board for FactoryMaster

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IC660BLM508 Bus Terminator 75 Ohm (Qty 4)

IC695CMX128 Control Memory Xchange Module 128Megbytes of user shared memory.

IC756WET200E-22 Custom Datasource Toolkit, English, Version 2.2

CompactLogix System D1769-UM004AENP COMPACT THERMOCOUPLE MOD.

PLC-5/1771 System D1771-6.5.119 U.MNL.INTRINSICALLY SAFE

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Operator Interface 2711P-B7C6D1 PV PLUS 700, KEY/TOUCH, RIO/DH, DC PS, STD MEM

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IC300CBF005 FOX Fiber Cable Pair, 5.0M

IC752DVT150 VT100 firmware on DataPanel 150 allows DataPanel to be used as standard data entry terminal

MTR-3S43-H-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6089-H500 External regeneration resistor rated 16 ohm 200 Watt for Alpha SVU1-80 amplifier

20BE6P1A0AYNAND0 PowerFlex 700 AC Drive 6.1 A 5 Hp 20B

20G14TC750AN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF7P5-AL PowerFlex 520 7.5A 480V EMC Filter Kit

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AR22FOL-11E4R(G,Y,W) 帶燈按扭開關(guān)DC24V/AC24V 1開1閉

ATV-58HD64N4 45

VXI-USB

DAC-7112DG

W26361-W11-X-02

宇泰UTEK UT-758

HSC-1812CLD2NA

ROCKY-3732EVS-R2

1492-SPM1B130 MCB Supplementary Protector 13 A

直流電源 6EP1332-1SH42 100/240VAC 輸入，24VDC/2.5A 輸出

20AC015A3AYNACC0 PowerFlex 70 AC Drive 20A

GA647TPD150 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 150 I/O Development and Runtime System

GP647IFPRRNUNLMT GCP iFIX Profsnl SCADA Unlmt Run

IC600CB504RR Internal Memory Control Mdl (for use in Model 600 or 6000)

IC647HSTCS20KM Historian Enterprise Corporate Server 20000 Points (M4 Key)

IC647TSSRV001 Proficy Troubleshooter 1 User Server License

IC693PWR330 Power Supply, 120/240 Vac, 125 Vdc, High Capacity. Battery not include d. Battery is now included in the CPU backplane box.

IC756MDV010K-98 DV Draw Dvlpnt on Alpha OpenVMS, Korean, Version 9.8

MicroLogix 1000/1761 System D1761-6.2 MICROLOGIX 1000 W/HAND-HELD PROG (HHP) MANUAL

PLC-5/1771 System 1771-NT2 HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ADN DEVICENET ADAPTER WITH 24V DC POWER SUPPLY

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ST-5232 STXi Serial Interface module RS-485, 2 Channels

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22B-A5P0N104 PowerFlex 40- 0.75 kW (1 HP) AC Drive

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E3S-CT11 30m對射式 晶體管輸出100mA，電源：DC10-30V IP67

ADAM-5000E 基于RS-485的分布式數(shù)據(jù)采集控制系統(tǒng)、可插8塊5000卡

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W26361-W10-X-02

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CBL-30-BT-20 Brake cable for MTR-3S or MTR-3N series servo motors with brake. 20 feet

GF-0201 Connecting FlashCable to Fowler Ultra Digit I and II.

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IC646TBSPMPS400 Smart Process Monitoring Process+ server 400 loops

IC647NSE000 CIMPLICITY HMI SMARTEYE Driver

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IC752BUU000 WinCfg & DataPanel Software Upgrade

IC800VMCP100 Power cable for 100 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-OW16 RELAY OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-35HDD 3.5" HARD DISK DRIVE STANDARD

Application-specific products 1400-PD51A POWERMONITOR DISPLAY MODULE

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RSI Software Products 9301-2SE250PTU5R RSVIEW32 WORKS 5K-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60U2 UPGRADE: IN-SUPT: RSBATCH 10 TO 60

Motion Control MPL-B330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V

Motion Control 2090-U3BB2-DM44 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0646 C Programmer's Toolkit for Series 90-70 User's Manual

IC646CCW000 CIMPLICITY Client for Microsoft Windows

MSCPX-21280698 Marathon Exp CPU - 333 MHz AMD CPU, 128M, 6G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50-220L Prof Shop Floor SPC DC 50 User 220v

20BC015A0AYYANC0 PowerFlex 700 AC Drive 20B

20F11FC043JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-DSL CONNECTOR KIT, K5500, DSL

2711P-RBK10 PanelView Plus Accessory

280-PWRM35H-M35 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID214 輸入32點(diǎn). 24V DC

IPC-610P/250-14 PC總線工控機(jī)箱，9-ISA/1-CPU/4-PCI槽底板，帶250瓦電源?。4U高度

PCI-6035E

Am5X86-P75-S

IPC-610H PCA-6006

ASUS華碩P5E64

LMB-868

BANDIT-VGA XR-M130-18500

1492-L10 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16R Connection Products

軟啟動(dòng)器 3RW44243BC44

BC647MPP010 Logic Developer PLC Professional 10 pack with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00900 GCC iFIX Profsnl SCADA 900 I/O Srv

IC200CHS101 I/O interposing disconnect style, 16 point

IC646MSP001 Logic Developer State Professional

IC647IFSTRN00075C iFIX Standard HMI 75 I/O Runtime (M1Component Part)

IC670CHS002 I/O Base, Box Style is obsolete. Recommend IC670CHS001 I/O Base, Barrier Style.

IC697CSE924RR State Logic CPU, 64MHz, 80486DX2

IC800SKCI010 Interface cable to connect an S2K auxiliary I/O connector to the 44A726268-001 terminal block. 1 meter

ControlLogix/1756 System 1756-OF8 ANALOG OUTPUT - CURRENT/VOLTAGE 8 PTS (20 PIN)

Industrial Computers 6182H-10TRH6D VVCE 1000, TOUCH, STD MEM, RIO/DH, DC

Process Control 1757-FIMUPG065 FIELDBUS LICENSE UPGRADE, 65 FIMS

Operator Interface 2711P-RGT10 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMENR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMEN

Support 9354-SD101S SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

RSI Software Products 9301-2SE2400KOU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU3 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX GW

Motion Control MPL-A330P-HK22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXBC-D1515 BREAKOUT BOARD CABLE,CN2,ULTRAX000,15M

CBL-12-MPS-20 Power Cable, MTR-1221-*-D & MTR-1231-*-D Stepping Motor with S2K, 20 Ft.

IC600PB551RR PDT Video Board

IC800SKCBVL050 Power/Brake Cable, S2K to 4.5 - 5kW S-Series Servo Motors, 5 Meters

OC647IFESGRNUNLMTC iFIX Optn: ESig & ERec Unl I/O Runtime (M1Component Part)