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　第一期 前言 & 威瑯安全控制器產(chǎn)品外觀
　　今天，我們就來(lái)拆解和評(píng)測(cè)一款最新的安全控制器——Wieland(威瑯)最新開(kāi)發(fā)的samos PRO COMPACT安全控制器，來(lái)感悟安全，看看對(duì)于機(jī)器安全為何非要用安全控制器而不是普通PLC?最新的安全控制器又有哪些技術(shù)進(jìn)展?
　　日益重要的安全控制器
　　進(jìn)入工業(yè)文明后，由機(jī)器安全引發(fā)的工傷開(kāi)始成為一個(gè)社會(huì)問(wèn)題。隨著社會(huì)和技術(shù)的進(jìn)步，對(duì)于工傷的防范在制度上和技術(shù)產(chǎn)品上，都有了一套規(guī)范。1992年，歐盟標(biāo)準(zhǔn)委員會(huì)(CEN)頒布了EN954，這是一個(gè)較低復(fù)雜度的安全標(biāo)準(zhǔn)，以規(guī)范機(jī)器的設(shè)計(jì)，避免對(duì)人身的意外傷害。2011年12月起，EN ISO 13849-1替代了EN954，對(duì)于機(jī)器安全作出了更加細(xì)致的規(guī)范。在EN ISO 13849-1中，提出了PL(性能等級(jí))的規(guī)范方法，目前的機(jī)器安全問(wèn)題評(píng)估，都是按照PL的規(guī)范進(jìn)行。
　　如何設(shè)計(jì)合適的安全回路，以達(dá)到各個(gè)PL等級(jí)的安全標(biāo)準(zhǔn)，是每個(gè)電氣工程師在設(shè)計(jì)一臺(tái)機(jī)器時(shí)必須要考慮的首要任務(wù)。通常，安全回路由安全傳感器元件、安全邏輯元件組成，對(duì)于簡(jiǎn)單的安全功能，電氣工程師往往會(huì)選擇邏輯固定的安全繼電器作為邏輯元件。
　　但對(duì)于一些大型機(jī)械或者危險(xiǎn)性較高的機(jī)器，會(huì)面臨一些更加復(fù)雜的問(wèn)題。以注塑機(jī)舉例，一臺(tái)大型注塑機(jī)，安全門(mén)可能有多個(gè)，還需要考慮模具間有安全地毯，要控制的電機(jī)也有多個(gè)，同時(shí)還需要控制機(jī)械手的運(yùn)動(dòng)，機(jī)械手工作區(qū)還有防護(hù)欄等，對(duì)于這種需要多個(gè)安全監(jiān)控的應(yīng)用，安全繼電器已經(jīng)無(wú)法滿(mǎn)足要求，這時(shí)，通常就會(huì)用到安全控制器。
　　相比于安全繼電器，安全控制器不僅有更多的輸入點(diǎn)和輸出點(diǎn)，同時(shí)還具備可編程功能，可以處理非常復(fù)雜的邏輯，并進(jìn)行評(píng)估。
　　看到這里，很多人可能會(huì)問(wèn)，那既然是通過(guò)編程來(lái)實(shí)現(xiàn)復(fù)雜的邏輯控制，那為何不能用現(xiàn)在常見(jiàn)的穩(wěn)定性高、功能強(qiáng)的普通PLC呢?為何一定要用安全控制器呢?
　　今天，我們就來(lái)拆解和試用一款最新的安全控制器——Wieland(威瑯)最新開(kāi)發(fā)的samos PRO COMPACT安全控制器，來(lái)看看對(duì)于機(jī)器安全，為何非要用安全控制器而不是普通PLC?
　　從外觀上看安全控制器的特性
　　我們拿到的這款samos PRO COMPACT控制器有一個(gè)主控制器和兩個(gè)模塊，分別是控制器CPU模塊SP-C0P2-ENI、數(shù)字量擴(kuò)展模塊SP-SDIO和模擬量擴(kuò)展模塊SP-SACR22。
　　我們先來(lái)一組的前、后、左、右、上、下視圖來(lái)對(duì)這塊安全控制器有一個(gè)感性認(rèn)識(shí)。
　從外觀上，我們可以看到， samos PRO COMPACT是一款緊湊型的安全控制器，其尺寸大小和普通的中小型PLC相仿，僅有45mm。不過(guò)這個(gè)控制器的外觀主色采用了安全設(shè)備常用的黃色，而系統(tǒng)中一些不具備安全功能的普通模塊，則是白色的，比如通訊模塊和一些普通的DI、DO。所以從控制器顏色上，我們就首先能看出安全控制器和普通PLC的區(qū)別，當(dāng)然除了黃色，有的品牌外觀采用的是紅色。
 

PSPC-MONITOR Prof Shop Floor SPC Monitor 1 User

20AD011C3AYNANC0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20BC205A0AYNANC0 PowerFlex 700 AC Drive 20B

20F11RD011AA0NNNNN PowerFlex 753 AC Packaged Drive

2198-H025-ERS2 Kinetix 5500 20 Amp Servo Drive

25A-E3P0N104 PowerFlex 523 1.5kW (2Hp) AC Drive

280D-FN-10-C ArmorStart Direct Online Starter

FX2N-64MR-001 主機(jī)32入/32出?繼電器輸出

E2E-X2MF1 2mm,非屏蔽電感式,三線(xiàn),常開(kāi)200mA PNP 電源:10-30VDC圓M8

1747-M2 4K EEPROM存儲(chǔ)模塊

PXI-6071E

HPCI6S

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ACL-8112DG/8112HG

FB2400

LPT42電源板

1492-MR6X8 IEC 6 x 8 mm Marker Card

1495-J6 CONTACT,AUXILIARY FOR STRTOR CONTACTOR

行程開(kāi)關(guān) 3SE53120SB11

CP3B-0WPB-0140-AZ Power cable for B8/3000is motor. 14 meters

GF-905409/SW Connecting FlashCable to Mitutoyo Caliper with Data Read Switch (all e xcept 500-15x/ 500-17x, 551 & 552 series).

IC200UEO108 VersaMax Micro Expansion 8 Output Expansion 24VDC Sink Output, 24VDC Power Supply (includes IC200CBL501)

IC647ACL001 PA Redundant Key

IC647PBBFT0 PPS Boiler Bookshelf - Fire Tube

IC693CBL302 I/O Base expansion 50 feet (15 meters), continuous shield with built in terminator.

IC754ACC06MNT Mounting Clips (4) & PWR Connector/ 6 inch QuickPanel View & Control

IMC-313P-X-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet, 3 Amp

SLC/1746 System 9399-APSQS APS QUICK START GUIDE FOR REL 6.01

Open Automation Systems 1746-BAS-T BASIC MODULE (HIGH SPEED)

Application-specific products 1404-M605B-RIO MASTER MODULE - PQ 24V POWER SUPPLY RIO COM

Operator Interface 2711-K10G14 PV1000 GRAYSCALE KEY, MBUS & RS232 PRINT

Support 9301-2SE3300FRS SUPT RENEWAL CONTRACT FOR 93012SE3300FR

Support 9381-P10KENR SUPT REINSTATEMENT CONTRACT FOR 9381P10KEN

DeviceNet Products 1792D-CB18P MAXUM ROUND MEDIA 18MM BASE, PASSTHRU FOR DNET

RSI Software Products 9301-2SE3300FRE RSVIEW32 RUNTIME 1500 (FRENCH)

RSI Software Products 9358-EP30ENE RSBIZWARE EPROCEDURE 30 UNITS

Motion Control MPL-B4530K-SK24AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,460V,BRK

Motion Control 2090-XXNRB-14F0P7 RBM TO DRIVE CABLE, .66M

GQPI31200C2P QUICKPANEL COLOR 10.5" TFT GELABEL

IC646MRA300 View 300 Tag Runtime System

MTR-1N32-I-E-D-S-0 Stepping Motor Nema34, Series Wdg, Encoder

QSI31200E2P Starter Kit: 9 inch Monochrome EL/ TCP Label/ 110VAC/ No Agency Approvals

20BC043A3AYNAND0 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND040AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF026-CL PowerFlex EMC Filter

2711P-RN10H PV Plus 700 to 1500 Dnet Comms Module

28171-071-09-R TAPTITE HEX HD WASH #8-32X.375

C200H-IA122 輸入單元,16點(diǎn), 100 -120 VAC

PCL-836 6ch定時(shí)/計(jì)數(shù)卡，6個(gè)16BIT定時(shí)/計(jì)數(shù)器，6.8MHz

PCI-8430/4

FSB-860B

SBC-456/E

CONTEC PIO-16/16L

AR-B1550

WG82574L

1492-LG3Q IEC Term Blck 5.1x79x31.3mm Spr Clp

1494F-V2 Combination Starter Door Hardware

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BC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY with Global Care

GC647PCM100 GlobalCare Complete for Proficy Change Management Server - 100 Concurrent Users

IC200MDL244CA 240VAC ISOLATED 8 POINT INPUT MODULE, CONFORMAL COATED

IC646NVC000 VCR Playback Option

IC647MIEM MIE:Mitsubishi Melsec-A Ethernet

IC676CBLPBF100 IP67 Profibus Cordset - 10 Meters - Female Connector w/Leads

IC697MEM735 Expansion RAM, 512K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104RD2RR 4.3A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

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Industrial Computers 6182H-15TRH4B VVCE 1500, TOUCH, STD MEM, ENET, AC

Process Control 1757-DNBUPG50 DEVICENET LIC UPG 50 DNBS

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Support 9303-23S0E10S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E10

Support 9371-EJTI3R SUPT REINSTATEMENT CONTRACT FOR 9371EJTI3

ControlNet Products 9355-RSLETENE RSLINX ENTERPRISE

RSI Software Products 9301-2SE2500ESE RSVIEW32 WORKS 100K (SPANISH)

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Motion Control MPL-A4520P-SK24AA MOTOR,SERVO,6.10 NM,5000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPBMP-14S03 CABLE,460V,NON_FLEX,MOTOR POWER,MP,14 GAUGE,3M

CBL-3C-MP-29 Power Cable, MTR-3S43-G, MTR-3S45, MTR-3S46, & MTR-3S6x-G Series Servo Motors

IC641CTL930 CIMPLICITY Control 90-30 Programmer with CD Documentation Library

IC800SLM020N2KE25 200W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRSTRN00300M iPower Option - Std 300 I/O Run

20AD8P0C3AYNNNC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A3NYNACGNE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD330RA0NNN PowerFlex 460V AC 200 HP DC Drive

2711P-B12C4A9 PanelView Plus Terminal

280-PWRM24H-M2 ArmorConnect 3-PH Power Media drop cable

MPT002-G2P-V1 單色LCD 160*32 兩行帶RS232+外設(shè)端口

6RA2875-6DV61 200A 380V

NI 9238

PICOe-945GSE-N270-512MB-R10-NOCB-BULK

PERFORMANCE CPC44XX

440BX 686238-005

聯(lián)想天工 P945G(C)

microdesign SC I486

A20B-0005-0610

1492-SPM3D040 MCB Supplementary Protector 4 A

軟啟動(dòng)器 3RW40281TB05

BC646MRA075 View Runtime 75 I/O with Proficy GlobalCare Complete

GC647ARC100 GC Reporting Client 100 Pak

I5T/3 Proficy Process Systems Tuning Tools from ControlSoft for 50 Loops

IC646APS30010 CSense Predictive Soft Sensor 10 KPI's

IC647IFPLRN00075C iFIX Plus SCADA 75 I/O Runtime (M1Component Part)

IC660HHC005 Hand-Held Monitor Cable

IC697ACC805 I/O Cable (64 conductor) for IC697Vxxxxx modules. Ten feet long

IC756XDV010E-925 "DV-Draw Development on Solarisx86 Op Sys, English v9.25"

FlexLogix System 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

GuardPLC Systems 1753-L28BBBM GUARDPLC 1600 - SAFETY PLC W/MODBUS, 28 I/O

Process Control 1757-UPGSIFG UPGRADE HW UDC 3000/5000/6300 QUICKBUILDER I/F

Operator Interface 2711P-K12C4D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM

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Support F1785-L80C15SERF FIRMWARE UPGRADE FOR 1785-L80C15 PLC5 PROCESSOR MO

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RSI Software Products 9399-WAB32GR RSLINX GETTING RESULTS GUIDE

Motion Control 8720MC -B042-AN- 42 AMP B CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MPSU01 Logic Developer PLC Standard Edition with SAFE

IC300OCS301 OCS300 5.7" STN WITH ETHERNET

IC752WTD802 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 233 Mhz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT

MTR-3T43-J-R-0-M-0RR Servo Motor Metric

ZA81L-0001-0169 AC line filter rated 10.5 kW for Beta HVi series servo amplifiers

20DB130A0ENNANANE PowerFlex 700S AC Drive 20D

20G1ALC770AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D013N104 PowerFlex 525 5.5kW (7.5Hp) AC Drive

2711T-B10R1K1 MobileView Tethered Operator Terminal

6SE6420-2UD31-1CA1 11KW

TK-E2*-C 熱保護(hù)開(kāi)關(guān) 6-9A 7-11A 9-13A 12-18A 18-26A 24-36A 32-42A

CB-68LP

AIMB-641

OMI-LX534

D/300JCT-E1-120

EC3-1541CLDNA

ENG ASI-10M

SOM-2353

1492-SPM1D150-N MCB Supplementary Protector 15 A

通用型變頻器 6SE6 440-2UD31-8DB1 18.5KW,275 x 520 x 245

20AC1P3C3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MDC700 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 700 I/O

HE693DNT250 Discontinued Part. Check with GE IP on migration path.

IC600WD010 Expansion Rack I/O Cable, 10 feet (3m)

IC647HSTHDAM Historian OPC HDA Server Option (M4 Key)

IC655PWR514RR Power Supply, 6 Amp, 24Vdc

IC694MDL654 Input module 5/12 VDC (TTL) 32 point POS/NEG logic.

IC756WDC009E-27 DataViews Development System Visual Basic Java & C++ English v2.7

MicroLogix 1500/1769 System 1764-RPLTB2 REMOVABLE TERMINAL BLOCK KIT (21 PT)

PLC-5/1771 System 1784-CP6 CABLE ASSY, 10FT/3.05M,KT/KT2/KL TO PLC-5 (DIN)

Distributed I/O 1797-TPR CONTROLNET EX T-TAP RIGHT ANGLE

Communications D5000-6.6.5 KT DTL HP-UX SW INSTALLATION AND CONFIGURATION

Support 9321-L5160S SUPT RENEWAL CONTRACT FOR 9321L5160

Support 9358-HSTATHR SUPT REINSTATEMENT CONTRACT FOR 9358HSTATH

Support F1772-LG FIRMWARE UPGRADE FOR 1772-LG PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD300DEE RSLOGIX 5000 STANDARD, DEU

RSI Software Products 9304-WVPD300DU3 UPGRADE: IN-SUPT: WINVW 128 TO WINVW PRO DEV 3000

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Motion Control 8720SM-075-S6SAS1 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

A06B-0034-B075#7008 B6/2000 Servo Motor, 32K Serial Encoder

IC200TBX228 Tool box, 28 point, (IC200UDR005) 24VDC In/Relay Out, requires 120VAC Power, VersaMax SE (IC200SET001) with all software, cables (IC640VPS002)and manuals.

IC750CTR400RR PANELWARE Genius Panel Controller

MTR-1350-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder

ZA06B-0079-B203 B12/3000HVis servo motor with 128k serial encoder

20BD292A0ANNNNC0 PowerFlex 700 AC Drive 20B

20G11RD5P0AA0NNNNN PowerFlex 755 AC Packaged Drive

25-FAN2-70C PowerFlex 520 Fr E Control Module Fan

140XCP50000 Quantum 空槽模塊, 無(wú)端字條

FRN11F1S-4C 17KVA 23 A 11 KW 3相AC380V/50Hz/60Hz

Z-15GW2-B 觸點(diǎn):1開(kāi)/1閉,15A 250VAC機(jī)械壽命:1000萬(wàn)次合頁(yè)滾珠擺桿型

ATV-31H055M2A 0.55

SCXI-1194

PCI-6208V-GL

SEC-4600

A5E00011654-05

SYS76877VGGA-DC-GJ

SI525A

1492-RCDA4C63S Residual Current Device 63 A

總線(xiàn)模塊 6ES7195-7HA00-0XA0 PS 總線(xiàn)模塊

2098-DSD-HV150-SE Ultra 3000 15kW with SERCOS Servo Drive

GA647IFCLNTCRN GCA iFIX iClient Run

GP-0602NT-F8SB GagePort LVDT NT (Full Bridge for Sangamo A6G1, Standard E4-8030) - Sa les BOM.

IC5005CAC0002 PanelClient 15 inch with CIMPLICITY Terminal Service License

IC647HSTAE20KM Alarm and Events Option for Historian - Standard Server 20000 Points (M4 Key)

IC647SQDC SQD:Square D SY/MAX

IC693MDL734 125 Vdc Output, (6 Points)

IC756HDV010CS-99 DV Draw Development on HP/UX Op Sys, Simplified Chinese, Version 9.9

Pico Controllers 1760-L12AWA-ND 12 I/O PICO CONTROLLER W/OUT DISPLAY, AC

PLC-5/1771 System 1771-IND INPUT MODULE, 24V AC, 16 INPUT

Distributed I/O 1791D-4B4P DNET 24VDC CBLOCK I/O, 4 IN SINK 4 OUT SOURCE,BASE

Communications 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Operator Interface 2706-P44R INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

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Support 9515-RSMCLT010S SUPT RENEWAL CONTRACT FOR 9515RSMCLT010EN

EtherNet/IP Products 2711-K10G20 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.300 TAG

Motion Control 1326AB-B720E-S2K7L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,BRK,IP67

4161-6-5 BCD To 7 SEG Display . 6 Digit, 5VDC. Dust Seal

HMI-CCT-303 BACKLIGHT TUBE 6" STN or MONOCHROME LCD QPK3 Series QPK-3xxxx-Sxx or Lxx)

IC693CPU323 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program

SFW-TGTP-1.2 Target Program Flash Memory Card Rev 1.2

TRM-21006678 4 point screw terminal motor power or ac power connector for IMC-200 ampless controller

20BD011A0AYNACD1 PowerFlex 700 AC Drive 20B

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22B-E6P6H204 PowerFlex 40 4 kW (5 Hp) AC Drive

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1746-IV8 24VDC 8點(diǎn)輸入模塊 源流

PXI-6250

PCI-14P12

FSC-1713VNA (B)

AP-56HP-A

TEKNOR T936 IBAAB

PCA-6194VG

1492-MS5X9H11-20 Connection Products

1495-N71 3/4 in. Hub

行程開(kāi)關(guān) 3SE53120SG13

CP6B-0WPB-0070-AZ Power cable for B22/2000is motor. 7 meters

GF-AU10V Connecting FlashCable to Analog Unipolar +10 V (No connector),

IC200UEX014 14 point Exp (8) 24VDC In, (6)24V DC Out, 24VDC Power Supply (includes IC200CBL501)

IC647AEC002 PA Efficiency Client 2 Pak

IC647PCM050 Proficy Change Management Server - 50 Concurrent Users

IC693CBL330 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IC754CBF08CTD Control Fully Loaded 8 Inch TFT Blank

IMC-31PE-2-DRR IMC-D Series Servo Motor Controller, Enhanced, 24 Amp

SLC/1746 System 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Distributed I/O 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

Application-specific products 1404-M805B-000-02 MASTER MODULE-PQ-24V P/S-CLASS 0.2

Operator Interface 2711-K10G9L1 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3400DES SUPT RENEWAL CONTRACT FOR 93012SE3400DE

Support 9381-P500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-8BV8VX LDX I/O,24VDC,8 UNIV IN/8 SINK OUT EXPN D-SHELL

RSI Software Products 9301-2SE3300PTU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (PT)