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為了進一步提升數控機床的加工精度和一致性，華中數控計劃與機床企業充分合作，實施“機床品質提升工程”計劃，將華中8型智能數控系統熱誤差補償技術應用于數控機床，致力于提高機床加工效率、加工精度和加工一致性，提升機床品質和市場競爭力。
隨著科學技術、機械制造加工業的迅速發展，對數控機床的加工精度提出越來越高的要求。提高數控機床加工精度有兩種基本方法：誤差防止法和誤差補償法。誤差防止法是指通過提高機床制造和裝配精度及設計精度、機床零部件的制造精度和安裝精度、優化機床結構、輔助部件等方法來實現。此方法的特點是成本增加大，實施起來有局限性。誤差補償法是指使用軟件技術，通過分析、統計、歸納及掌握原始誤差的特點和規律，建立誤差數學模型，進行人為誤差補償，從而減少加工誤差。此方法的特點是：經濟有效，實現相對簡單。
已故的國際著名機械制造專家、美國密西根大學教授吳賢銘曾說過：“誤差補償技術的巧妙之處在于加工出的零件精度可比加工母機的精度還高。”由此可見，誤差補償技術的巨大作用。
目前，誤差補償技術以其強大的技術生命力迅速被各國學者、專家所認識，并使之得以迅速發展和推廣，已成為現代精密工程的重要技術支柱之一。
熱誤差補償技術有哪幾種？
熱誤差補償技術主要分為熱誤差斜率補償和熱誤差偏置補償兩種方式：
熱誤差偏置補償又叫與位置無關的熱誤差補償，是在熱變形部件上安裝溫度傳感器，檢測傳感器的實時溫度，通過查詢補償表中對應溫度的補償值，將目標軸的機床坐標系進行偏移。用以消除該部件因熱變形導致的軸向熱位移，一般用于非移動部件，如主軸、動力頭等發熱量較大且易產生結構變形的部件上。
熱誤差斜率補償又叫與位置相關的熱誤差補償，在傳動部件（絲杠、齒輪齒條）上安裝溫度傳感器，測量出傳動部件極限溫度區間內所有溫度點對應的目標點熱變形量，通過統計和計算合理安排溫度補償間隔，將計算出的熱誤差補償數據填入補償表中。系統通過檢測溫度傳感器的實時溫度，查詢補償表中對應溫度的補償值，根據目標軸的實際位置相對于熱膨脹零點的距離折算出補償量輸出到目標軸上。用以消除傳動部件當前所在位置相對于熱膨脹零點的熱伸長量。
數控機床的主要誤差來源有哪些？
數控機床產生誤差的來源主要有：幾何誤差/運動誤差、熱誤差、控制誤差、力誤差等，通過研究發現，所有的誤差來源中熱誤差占比最高，達到近40%。
 

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RSI Software Products 9301-2SE2200PTU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (PT)

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HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage input module for Series 90-30 with 16-bit resolution and weighing functions.

IC670CHS002 I/O Base, Box Style

QPI-MBP-201 MODULE MODICON MODBUS PLUS

ST-7111 STXi Expansion Power Distribution module module, 24VDC, 1 A 5VDC booster

USB-9421

6GK1541-2BA00

DPS-350NB-1

SUN 375-3536

PCISA-C400R-RS-R20

TPC-1261H-A1E

1492-SPM1B030-N MCB Supplementary Protector 3 A

6ED1052-1HB00-0BA5 LOGO!24RC 24VAC/DC 8DI/4DO,繼電器輸出，實時時鐘

6ES73317PF114AB1

1497B-A9-M12-0-N Control Power Transformer

1606-XLS960F XLS 20 Amp Power Supply

1769-IQ32T CMPLX 32 Pt 24VDC D/I Terminated Module

190-HM1E Rotary Door Handle

194R-J200-1753 Disconnect, fused, J-type, 200A

2090-CPBM7DF-14AA25 MP-Series 25m Standard Cable

2090-XXNPMP-8S25 MP-Series 25 m Length Power Cable

CBL-3C-MP-30 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 30 feet

GF-0700 Connecting FlashCable to Fowler Mini Trimos, Mahr.

IC200TBX520 Tool box, Micro 20, QuickPanel color touch screen and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (

IC646TBSPMSS200 Smart Process Monitoring SPC+ server 200 KPIs

IC647NTS025 CIMPLICITY HMI Terminal Services 25 User Pack

IC693ALG220CA Conformal Coated Analog Input module, four point voltage.

IC752CBT073RR Datapanel 320T CEG w/ Advanced s/w: 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & Host Communications. With 2Meg & Genius PC/104.

IC800VMM01LNKSE25 100 W VersaMotion servo motor (0.32 Nm)

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

Application-specific products 1403-CF250 F LINK,50 M

Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT

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DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

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Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

PXIe-2569

AVCLAN PS10311 PC113-A

C79298-A3238-B903

MIO-AUDIO 888

D1280E1-PCI

Q80BD-J71LP21-25

1492-N901 TERM BLCK Marking Cards for HM

安裝導軌 6ES7390-1AJ30-0AA0 安裝導軌，830 mm

變送器 3RS18001HQ01

TIA 博途 WinCC 選件 6AV2107-2LH00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 10 -> 25 Clients

1585J-M8PBJM-15X 1585J Ethernet Media Cables

1760-L18AWA-EX Pico 18 Point AC Controller

188-K2C320 Miniature Circuit Breaker 32 A

194L-E12-1751 12A 194L Load Switch

2090-CNSRPRS-AA20 Kinetix 6000M network cable

2090-XNRBM-1 RBM CONN SPARE PARTS KIT

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

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Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

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ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

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Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-20 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 20 Ft.

IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

OC647IFGLBLCLN001M iFIX WebSpace: Additional 1User

PXI-2527

ADE-9020

PCA-6145R

IMB-210 A1 AIMB-210G2-S6A1E

POS-560

GENE-9655

1492-MCAA110 10 A UL489 Miniature Circuit Breaker

1494U-FC100R 1494U 100A Class R 600V Fuse Clip

軟啟動器 3RW44542BC35

SIMATIC STEP 7 V14 6ES7810-5CC04-0YE2 SIMATIC STEP 7 專業版 SUS Combo (TIA Portal & Classic)

1585D-M4UBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-IF8IK ControlLogix 8 Point Analog Input Isolat

1797-CE1S FlexEx Extension Cable

194E-E25-3753 25 A 194E Load switch

2090-CFBM4DF-CDAF60 MP-Series 60m Feedback Cable

2090-MCNPMP-6S03 MP-Series 3 m Length Power Cable

BC646MBL001 Machine Edition Lite Development Suite with Proficy GlobalCare Complete

GC646TRT999 Proficy GlobalCare Complete for Viewer Runtime System

HMI-CAB-C103 CABLE PLC DIRECT DL340

IC641GTE669 Series 90 Option Disk for PS/2 Computers

IC647IFCLNTCRNK iFIX iClient Runtime (M1 Kit Part)

IC660EBA025 Electronic Assembly for IC660BBA025

IC695NIU001 RX3i NIU with two serial ports and 20K of local logic. Module requires Universal base (IC695CHSxxx) and requires Ethernet module (IC695ETM001).NIU supports all RX3i I/O modules.

IC756WRE049E-22 DataViews Runtime for Windows 25-49, Per User, English, Version 2.2

FlexLogix System 1794-IA8K CONFORMAL COATED, 85-125V AC INPUT MODULE, 16 PT

PLC-5/1771 System D1771-6.5.94 FORCE CONTROL MODULE USER MANUAL

Process Control 1757-PLXSIFE PLX HW 620 LCS SERIAL & ETHERNET QUICKBUILDER I/F

Operator Interface 2711P-B10C15B1 PV PLUS 1000, KEY/TOUCH, CNET, AC PS, STD MEM

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IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

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LMB-586VH

FPM-8192V-X0AE

VSBU-120-12

MMC-BDPV81 INA

DMC2210A

1492-JG70 IEC 1-Ckt Feed-Through Grd Blk 70mm

1492-WM4 IEC Term Blck 8x47.6x41mm Screw

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緊湊型信號模塊 6ES7 521-1BL10-0AA0 DI 32：數字量輸入模塊，DI 32x 24VDC BA, 25mm 模塊，含前連接器

1585-C4EB-S300 Ethernet Cable Spool PVC Red 300m

1746-NT8 SLC 8 Point Digital Input Module

1788-EN2DNROM EtherNet/IP-DNet Bridge - On Machine

193S-EESP E1 Plus 5.4-27.0 A Overload Relay

20-PP01049 FAN FOR FAN INVERTER PWRFLEX HIGH PWR

2090-CSBM1DF-14AF25 Kinetix Cable Single DSL 2090-Series

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT input system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO500KM eSignature Option for Historian - Enterprise Corporate Server 500000 Points (M4 Key)

IC647WFLPCA Proficy Workflow - Production Corrective Action Templates and Reports

IC694ALG223CA Input module, analog 16 point single ended, current.

IC756RDV010K-99 DV Draw Development on IRIX Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-OW16 16 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QA STEPPER MOTOR POSITIONING ASSEMBLY W/ 1771OJ,-M1

Distributed I/O 1794-OB32P 24 VDC OUTPUT MODULE, 32 POINTS

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MTR-1235-0-A-E-0RR Stepping Motor Nema23 Double Shaft

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超微 P8SCT

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150-F43NBDD SMC Flex Smart Motor Controller

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1783-BMS06SA Stratix 5700 6 Port Managed Switch

193-EF2BKN EF 400 Amp Overload Relay

20-750-BUS4-F9 PF755 FR9,IP00,400/480 VAC IN,DC BUS

2090-CPWM7DF-10AA90 MP-Series 90m Servo Power Cable

2097-V33PR6 Kinetix 300 Servo Drive

ET-GT-5ES-5SC 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch

GFK-2057 VMIC - Analog Output User's Manual - IC697VAL304/314/324/308/318/328

IC220MDL661 INPUT, 24VDC NEGATIVE LOGIC, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC010 DataMart 10 Reporting Clients

IC647RAMC RAM:Reliance Electric Auto-Max

IC693MDL260 32 Point 120VAC Input Module. Requires terminal block IC694TBxx32.

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MSI-PROD-100-43 Product Mang Clients 100 Pack-43

PLC-5/1771 System 1771-DBMEM1 1771-DB/B EEPROM MEMORY MODULE - 8 K BYTES

Distributed I/O 1790-0B16X LDX I/O, 24VDC, 16 SOURCE OUT EXPANSION, D-SHELL

Communications 1786-CP CONTROLNET PROGRAMMING CABLE

Operator Interface 2711E-NK5 KEYPAD REPLACEMENT KIT FOR PANELVIEW 1400E

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直流電源 6EP1332-1SH42 100/240VAC 輸入，24VDC/2.5A 輸出

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194R-J60-1753S-PYN2 194R Disconnect Switch

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CBL-3T-RD-10 Resolver cable for MTR-3T series servo motors. 10 feet

GF-0912RS-15/FOW Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (FOW) - 15 ft.

IC200UAR014-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp & 4 at 2 amp), 120V/240VAC Power Supply

IC646TDV915 1500 I/O Point Development System

IC647NXV000 Proficy Tracker Order Execution Management Display

IC693ALG223LT Analog Input, Current, 16 Single Channels (LT)

IC752DDZ000 New DataDesigner editor, supports DataPanels 20, 30, 40, 50, 60, 85, 1 50, 160 and 240

IC800VMM20MBKSE25 2 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (9.55 Nm)