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在銑削和車削領(lǐng)域，掌握復(fù)雜工藝的加工能力當(dāng)然是突出的競爭優(yōu)勢。海德漢數(shù)控系統(tǒng)、光柵尺或編碼器和驅(qū)動技術(shù)為機(jī)床提供卓越的技術(shù)基礎(chǔ)。在本屆EMO 2019展會上，海德漢將在其展位和“工業(yè)4.0展區(qū)”的現(xiàn)場讓觀眾親身體驗到印象深刻的演示。以培養(yǎng)機(jī)床的TNC資深用戶為宗旨，在獨(dú)立展位展示“海德漢TNC俱樂部”，并參與“機(jī)械工程青年人才基金會”展位為青年學(xué)生提供高級和學(xué)徒培訓(xùn)。
要在產(chǎn)品生產(chǎn)中使用可靠、經(jīng)濟(jì)和高效的工藝并滿足產(chǎn)品對精度和質(zhì)量的更嚴(yán)苛要求，機(jī)床的全部相關(guān)功能部件必須無縫地相互協(xié)調(diào)配合。2019 EMO漢諾威國際機(jī)床展期間，海德漢將現(xiàn)場展示和演示多樣化的綜合技術(shù)和解決方案。

TNC數(shù)控系統(tǒng)增加新選裝項、新功能和新硬件

即使針對單件或小批量生產(chǎn)，海德漢數(shù)控系統(tǒng)也為您提供高可靠性、高精度和高生產(chǎn)力的工藝。而且還能將機(jī)床的數(shù)字化簡單可靠地集成到工藝鏈中。海德漢為此提供“動態(tài)高精”、“動態(tài)高效”和“智聯(lián)制造”及其它眾多選裝項。



加工過程和加工任務(wù)持續(xù)可見：全新TNC 640配24英寸寬屏顯示器和緊湊擴(kuò)展工作區(qū)，其分屏顯示功能提供兩個工作區(qū)，一個用于數(shù)控界面的顯示和另一個用于其它應(yīng)用程序的顯示

全新TNC 640配24英寸寬屏顯示器，可提供分屏顯示功能：在數(shù)控系統(tǒng)顯示界面之外，用戶還擁有另一個顯示其它應(yīng)用程序的工作區(qū)。布局合理的用戶界面，用戶可以直接在數(shù)控系統(tǒng)上全數(shù)字化地管理加工任務(wù)。

海德漢還將展示TNC數(shù)控系統(tǒng)的全新“部件監(jiān)測”選裝項。其核心功能是保護(hù)工藝和機(jī)床，避免磨損或過載導(dǎo)致機(jī)床失效：

持續(xù)監(jiān)測主軸軸承負(fù)載，避免負(fù)載超過定義的極限，保護(hù)主軸避免損壞。
周期性地監(jiān)測進(jìn)給軸，評估滾珠絲杠磨損情況和任何可能的失效情況。

這將提高工藝可靠性、機(jī)床生產(chǎn)力和延長使用壽命，同時減少非計劃停機(jī)和顯著降低相應(yīng)成本。

在“mav工業(yè)4.0展區(qū)”，海德漢、OPS-Ingersol和翰默將共同演示自動化生產(chǎn)環(huán)境下的智能數(shù)據(jù)管理功能，包括預(yù)測性任務(wù)計劃，可靠和高效率地工作。海德漢TNC 640數(shù)控系統(tǒng)、“加工批次管理器”和“狀態(tài)監(jiān)控”軟件合理地和全數(shù)字化地管理加工任務(wù)。
滿足各類旋轉(zhuǎn)軸要求的編碼器解決方案

海德漢編碼器是實現(xiàn)直線軸和旋轉(zhuǎn)軸位置反饋的利器，已成為全閉環(huán)控制的行業(yè)標(biāo)準(zhǔn)。因此，輪廓加工不再受進(jìn)給機(jī)構(gòu)溫度變化的影響，提高加工的尺寸精度。本屆EMO 2019展會上，海德漢將特別展示角度編碼器，并與AMO共同展示滿足各類旋轉(zhuǎn)軸要求的解決方案：

帶內(nèi)置軸承和定子聯(lián)軸器的RCN 2001光學(xué)角度編碼器已全新改版設(shè)計。新款產(chǎn)品提供更高系統(tǒng)精度和允許更高轉(zhuǎn)速。還提供更強(qiáng)的溫度監(jiān)測能力，從而提高工藝可靠性。通過數(shù)字接口，不僅可以傳輸RCN 2001內(nèi)置的溫度傳感器的溫度值，同時還可傳輸其它監(jiān)測數(shù)據(jù)，比如力矩電機(jī)的溫度數(shù)據(jù)。
新一代模塊型ERA光學(xué)角度編碼器還配備了海德漢HSP 1.0信號處理ASIC芯片。在此之前，只有敞開式直線光柵尺采用HSP 1.0技術(shù)。HSP 1.0幾乎可以完全補(bǔ)償干擾導(dǎo)致的信號幅值波動。
在EMO展會上，AMO將展出WMKA模塊型鋼帶柵尺解決方案，滿足特大型直徑應(yīng)用的要求。這些編碼器都提供EnDat和DRIVE CLiQ接口，滿足高安全性的應(yīng)用要求。

集成四個不同角度編碼器的演示單元將展示掃描原理對旋轉(zhuǎn)軸動態(tài)性能和精度的影響。此外，還將展示ETEL力矩電機(jī)的溫度數(shù)字化監(jiān)測系統(tǒng)架構(gòu)。
 

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