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3D打印在航空制造中的應用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復雜的內部冷卻通道結構，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結構越來越復雜，通過傳統的注射成型方式已經無法實現。奧地利Lithoz公司采用LCM技術制造陶瓷葉片型芯，可以滿足航空航天和電力工業的需求。
LithaCore 450是由Lithoz公司自主研發用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結后的葉片型芯產品具有非常低的熱膨脹率、較高的孔隙率、優異的表面質量和優良的洗濾性等優點。典型的應用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發動機支架
2018年11月1日，GE增材制造宣布，美國聯邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發動機（雙轉子軸流式大涵道渦輪風扇發動機），該支架將取代傳統制造的電動門打開系統支架，其作用是打開和關閉發動機的風扇罩門，制造設備為GEAdditive Concept Laser M2多激光器選區激光熔融系統。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產。GE公司表示，與傳統方式制造的支架相比，3D打印技術將減少高達90%的材料浪費。在傳統支架的制造中，因金屬加工而產生的材料浪費約占50%。此外，3D打印支架采用了優化設計方案，重量比傳統支架輕10%。


據了解，這款3D打印支架為GE航空創造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區激光熔融設備生產的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設計到生產于10個月內開發完成。
在進行支架生產時，一次打印可以生產4個支架，在構建室中4個支架以互鎖設計的形式實現，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發動機的訂單量為2200臺，整體來看節約的成本非常可觀，并且3D打印支架比傳統支架更輕，將為航空公司節省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產的LEAP-1A發動機作為A320neo飛機的選配，LEAP發動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發動機的A320neo 同時獲得歐洲航空安全局和美國聯邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產，標志著規模化增材制造的重要里程碑，預計2019年這種產品將達到40000支。
 

193-KB13 0.9-1.3 A IEC Bimetallic Overload Relay

20-COMM-Q PowerFlex ControlNet Fiber Media Adapter

2090-CSBM1DF-18AF04 Kinetix Cable Single DSL 2090-Series

BC-FDT-DTM-SW2 FDT-DTM Software for use in FDT frame applications (NV project version). extension of the existing DTM, enhanced to better support E thernet.

GC647PRTPRFY GlobalCare Complete - Proficy Portal GlobalCare Complete - Proficy SQL Connector

HE693STP111 Discontinued Part. Check with GE IP on migration path.

IC646MRA300 View Runtime 300 I/O

IC647HSTAE300M Alarm and Events Option for Historian - Standard Server 300 Points (M4 Key)

IC647SQM001 Scheduler Sequencing Module

IC693MDL734LT 125 Vdc Output, (6 Points) (LT)

IC756HDV010E-97 DV Draw Development on HP/UX Op Sys, English, Version 9.7

Pico Controllers 1760-L12BWB-NC 12 I/O PICO CONTROLLER, DC

PLC-5/1771 System 1771-IQ SELECTABLE INPUT MODULE, 5-30V DC, 8 INPUT

Distributed I/O 1791D-8V8P DNET 24VDC CBLOCK I/O, 8 IN SOURCE 8 OUT SINK,BASE

Communications 1784-PCMK PCMCIA COMMUNICATIONS CARD

Operator Interface 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSZHR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSZH

Support 9515-RSMSVRS SUPT RENEWAL CONTRACT FOR 9515RSMSVRENE

EtherNet/IP Products 2711-T10C20L1 PV1000 COLOR TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2300 RSSQL PROFESSIONAL VERSION WITH 1500 TAG LIMIT

Motion Control 1326AB-B720F-M2L MOTOR,SERVO,460V,31.8NM,5000RPM,MULTI,IP67

4161-6-5-N4 BCD TO 7 SEG DISPLAY. 6 DIGIT. 5 VDC. NEMA 4

HMI-CLP-200 MOUNTING CLAMP FOR QP2 & QP3 Series ONLY - 1 Set

IC693CPU340 CPU 340 Module (32K Bytes user memory), 10K Registers, .3 msec/K

SM1000HWB QUICKMARQUEE BRACKETS SINGLE WALL OR HANGING MOUNT (SET OF 2)

PCI-7030VG

PPC-177

PILA8485

艾崴-DPX2

IPC-610 L H

PIA-650DV

60-0377-02

1492-SPM1C630 MCB Supplementary Protector 63 A

通用型變頻器 6SE6 440-2UC21-5BA1 "1.5 KW,149 x 202 x 172"

電機啟動器 3VU13402MP00

150-C25NBD SMC-3 25A Smart Motor Controller

1609-BRK Bul 1609 UPS 2 Screw Mounting Bracket

1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

CP8B-1WEB-0070-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 7 meters

GF-AU5V Connecting FlashCable to Analog Unipolar +5 V (No connector).

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

Distributed I/O 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPK2D100L2P QUICKPANEL MONO 6" LCD GE LABEL

IC646MRD159 Logic PC (HRT) 1500 Tag Runtime System

MTR-3T23-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 3C5 PC Port is 9-pin male and port on CNC is 25-pin female. This is for ha rdware handshake communications.

PXIe-8431/8

PCI-6208V

NuPRO-E340

DEXON SYSTEMS LTD DX-702

METEOR2-MC/4 751-0201

D945GSEJT

1492-RAFB424 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

連接器 6ES7492-1AL00-0AA0 48 針前連接器，用于信號、功能模板，螺釘型

變送器 3RS11011CD40

1497-E-M2-0-N Control Circuit Transformer

1606-XL480EPT Power Supply XL 480 W Power Supply

1762-L24BXBR MicroLogix 1200 24 Point Controller

188-K3C500-N Miniature Circuit Breaker 50 A

194L-G3667 Add. Legend Plate For Size 4 Or 6 Bezels

2090-CPBM7DF-04AA90 MP-Series 90 m Length Cable

2090-XXNPMF-10S03 Kinetix Drives 3m Standard Cable

BC647SPR030 "Solution Provider Renewal < 30 keys includes up to 30 key flashes which could be M4 or M1, Global Care Complete (iGC SP1), and one

GC647PRTEE002 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 2 Users Ver 3.0

IC200MDL644 Input 5/12VDC POS/NEG logic (4 groups of 8) 32 points

IC646PCMS05 Proficy Change Management Electronic Signature Module 5 Pack

IC647MPS005 Logic Developer PLC Standard 5 Pack with USB Hardware key

IC676PBI008 IP67 Input Block - 24 VDC Positive Logic - 8 Pt - Profibus

IC697PWR711RR Power Supply, 120/240 Vac, 100 Watts

IC800SSI107RS1 7.2 amp 115/230 VAC S2K servo controller for MTR series motors

SLC/1746 System 1747-L30A 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RPEH VVCE LOGIC MODULE, 256MB FLASH, 256MB RAM

Process Control 9399-SAPRG RSBATCH SERVER API REFERENCE GUIDE

Operator Interface 2711-B5A3L1 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E20S SUPP RENEWAL CNTRCT FOR 9303-3CS0E20

Support 9371-RSWDI1R SUPT REINSTATEMENT CONTRACT FOR 9371RSWDI1

ControlNet Products 2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY10U1R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 03 TO 10

Motion Control MPL-A4530K-HK24AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,BRK,11KG

Motion Control 2090-UXPC-D0909 CABLE,9/9 POS,45 DEG D/STRAIGHT D,9M

CBL-3T-RD-30 Resolver Cable for MTR-3T Series Servo Motors, 30 Ft.

IC641HBR302 Max-ON "Extended" Software for 90-30 Hot Stand By Redundancy

IC800SLMCONKITV Connector Kit, 1 kW to 2.5 kW S-Series Servo Motors without Brake

OC647TSSTDB000 Proficy Troubleshooter Connector: Tabular Database Read & Write

PXI-5402

PCE-5B13-08

PDSLA 945G

DSA628/328

IPC-6105P4

SYS7180CVE

1492-MCS5X10 IEC 5 x 10 mm Marker Card

1494V-LL3 DiISCONNECT SWITCH ACCESSORY

軟啟動器 3RW44662BC44

運行版軟件 6AV2104-3DD04-0AE0 SIMATIC WinCC Runtime Advanced 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-0M6 RJ45 Ethernet Media

1756-OB16EK ControlLogix 16 Point Digital Output

188-K1B400 Miniature Circuit Breaker 40 A

194E-FA80E-P11 194E Load switch

2090-CFBM7DF-CDAF09 MP-Series 9m Feedback Cable

2090-U5PM-D0909 Ultra 5000 9m Interface Cable

BC646MVSU02 View Standard Edition Upgrade from View for QuickPanel View Standard Edition with Proficy GlobalCare Complete

GC647AUR025 GC Universal Reporting Client 25 pak

IC200ACC414 The ACC414 is a long term battery for the VersaMax Micro 20, 23, 28, 40 and 64 point CPUs. The battery will backup upto 7 years.

IC646CSPR010 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 10X monitored KPIs

IC647IFPLSR00075M iFIX Plus SCADA 75 I/O Server (M4 Part)

IC660MLA105 Label for IC660BBA105 (Qty 100)

IC697ALG444 Analog Input Expander, Current, 16 Channels gold plated terminal. WARNING: The IC697ALG444 module must be matched with IC697ACC775 terminal block ONLY. IC697ACC775 is included with the module.

IC760STA100 StationPortal. Stand-alone I/O device supporting Ethernet. Includes universal power supply.

FlexLogix System 1794-STRT1DE FLEXLOGIX STARTER KIT GERMAN

GuardPLC Systems 1753-PCSUSB RSLOGIX GUARD PLUS FOR GUARDPLC - USB HARDLOCK

Process Control 1757-UPGSIFZA UPGRADE APPLICON QUICKBUILDER I/F

Operator Interface 2711P-T12C6D2 PV PLUS 1250, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9220-WINTAR SUPT REINSTATEMENT CONTRACT FOR 9220WINTA

Support 2755-LHS1S SUPT RENEWAL CONTRACT FOR 2755LHS1

Support F1785-V40BSERC FIRMWARE UPGRADE FOR 1785-V40B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350KOU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSTMENE RSVIEW STUDIO FOR MACHINE EDITION

RSI Software Products 9399-WABOUGDE RSLINX OEM USERS GUIDE (GERMAN)

Motion Control 8720MC -D180-AN- 180 AMP D CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MRC000 Logic PC & View Runtime 8,000 I/O

IC300PDA001 OCS Handheld Programmer

IC754CKL12CTD Starter Kit, 12 TFT Ctrl Loaded, 24VDC"

MTR-3T45-I-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-6713

STM-5 R1.5

PCA-6186E2

Allied Telesyn安奈特 AT-2711FX/LC

ARBOR EmCORE-i6419

PIO-16/16B(PCI)

1492-LD4RB822 Terminal Block, Resistor, 8.25K Ohms

1494F-L4 Door Hardware Kit

軟啟動器 3RW44352BC36

ET 200SP 6ES7193-6AP00-0AA0 BA 2×SCRJ (用于PROFINET 高性能接口模塊，光纖接口）

1585D-E4TB-5 Micro D-Code, QD Style Ethernet Media

1751-SL4SP SynchLink Fiber 4 Port Splitter Block

1794-IA8I Flex 8 Point Digital Input Module

194E-AA20E-P11 194E Load switch

2080-LC10-12QWB Micro810 12 I/O Smart Relay Controller

2090-CSWM1DF-14AA18 Kinetix Cable Single DSL 2090-Series

20AC2P1C3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MPP005 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 5 Pack

HE693OIU277 Compact VF OIU with 4-line display, powered by 24VDC

IC610ABM100RR ASCII/Basic Module

IC647HSTSC20000KM Server to Server Collector for Historian - Standard Server 20,000,000 Points (M4 Key)

IC660BBA101 Block 115Vac/125Vdc RTD Input 6 Channels

IC694MDL752CA Conformal Coated Output module, 5/12-24VDC, 32 point NEG logic.

IC756WDJ009E-99 DV Development Sys VB and Java, English, Version 9.9

MicroLogix 1500/1769 System 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

PLC-5/1771 System 1771-CP2 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-PS1E 85-250 VAC IN QUAD-EX IS OUT POWER SUPPLY-IS TERM.

Operator Interface 2711P-B6C3A PV PLUS 600 COLOR, KEY/TOUCH, DH485, AC PS

Support 9323-PA1IS SUPT RENEWAL CONTRACT FOR 9323PA1I

Support 9358-HSTSSROLR SUPT REINSTATEMENT CONTRACT FOR 9358HSTSSROL

Support F1772-LXPSERC FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7ITE RSLOGIX 5000 STD. TO PRO UPGRADE, ITALIAN

RSI Software Products 9305-RSVADDCFRE RSVIEW32 ACTIVE DISPLAY DED. CLIENT (FRENCH)

RSI Software Products 9358-RTI10E RTI DATA COLLECTOR 10 CONFIGURATION

Motion Control 2092-DA5 DRIVE, 16.4A/43.4A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7076 A12/3000 Servo Motor, IP67 Sealing, 64K Serial Encoder

IC200UDD110-24 Qty of 24, 28 point PLC, (16) 24VDC In, (12) 24VDC Out (6) 1.0A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention.

IC752BUU024 VT100 Upgrade for Datapanel J+

MTR-1454-N-A-E-SRR Stepping Motor Nema42 Splashproof

NI 9221

MBA-9454G-R10

NPE-1G-2GE

Wincor 1750181455

IPC-610G SIMB-A01/E5300/4G/500G

ASM 03-20909

NuPRO-770/771

1492-SPM3C500 MCB Supplementary Protector 50 A

軟啟動器 3RW40461TB05

模擬量輸出信號板 6ES7 232-4HA30-0XB0 SB 1232 AQ 1x12 位

150-SC3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-IP20GI-F2 PF753 & PF755 FR 2 EMC CORES W PLATE

2090-CPWM7DF-16AA25 MP-Series 25m Servo Power Cable

20A-DG01 PowerFlex 70 DriveGuard Board Kit

GA647IFESGDV00300 GCA iFIX Optn: ESig & ERec 300 I/O Dev

GP-2104NT GagePort Digital NT 4-port input

IC5007TBX0030 PanelPC 17 inch Performance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647SVB001 Scheduler Visma Business Adapter

IC693MDL750RR 12/24 Vdc Output, Negative Logic (32 Points)

IC756LDV000E64-925 DataViews Development on Intel Linux/Red Hat 64 bit Op Sys, English v9.25

Pico Controllers 1760-IB12XOW4IF 12 DC IN 4 RELAY OUT AI

PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

Distributed I/O 1791R-0B16P RIO 24VDC COMPACTBLOCK, 16 OUT SOURCE, BASE

Communications 1786-BNC2TNC CONTROLNET BNC-TNC COAXIAL CONN - ISOL BULKHEAD

Operator Interface 2706-PDNETK DEVICENET COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB100AENE

Support 1747-PBASES BASIC DEVELOPMENT SOFTWARE SLC500 FAMILY RENEWAL

EtherNet/IP Products 2711P-K10C4B2 PV PLUS 1000, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340JPU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,IP67

4261A-4-N12 7 SEG Panel DISP. 4 Digit. ASCII/Serial Interface. Quick CONN W/Protocol CONV. NEMA 12

HMI-KPN-403 QuickPanel Keypad for 12.1" QPLCxxx0000

IC693CPU374CA Series 90-30 CPU374 Conformal Coated.

TGT-000A-2-0 Target 2-Axis Motion Control Module

AKD-P02406-NBEC-0000

FSC-1815

OSCILLOQUARTZ 956.300.469-9

超微P3TDE6

TVGA8900D-R

KJ020800

ATIO-032575B

1492-SPM1D060 MCB Supplementary Protector 6 A

通用型變頻器 6SE6 440-2UD15-5AA1 0.55KW,73 x 173 x 149