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HWS150-3現貨 in stock! 歡迎來電咨詢~！！

HWS150-3,

HWS150-3

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　　1 引言

　　紡絲機紡出的滌綸原絲需經過牽伸定型后,才具有一定的纖度、強度、伸度和其它的物理性能。VC443A牽伸加捻機用于滌綸復絲生產過程中牽伸加捻工序。牽伸絲為低捻復絲，可直接或經加彈工序后供綢廠使用。它的電氣部分由電源控制系統、程序控制系統、錠子交流變頻調速系統、熱盤控制系統、熱板控制系統組成。隨著機電一體化技術的發展，對系統的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強、速度快,組態靈活和可擴展性的特點而得到了廣泛的應用，成為自動化系統中的基本電控裝置，故VC443A牽伸加捻機選用PLC可編程控制器，實現了生產的自動控制。

　　2 PLC選型設計

　　系統選用了日立公司的產品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點,其中40個開關量輸入點，24個輸出點，內置式電擦除EEPROM可以保護用戶方便的完成程序和參數的修改和存儲, PLC根據各輸入點所接按鈕，接近開關，接觸器等電器信號的狀態以及編制的軟件程序自動控制各電機，電磁閥，指示燈等，完成整個生產的工藝動作程序，鋼領板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標準編程器PGNJ等，體積小攜帶方便，可在現場實地進行程序調整和傳送。全部控制程序約276條，可見該系統軟硬件資源得到了相當充分的利用。

　　3 VC443A牽伸加捻機工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機控制系統的輸入信號:主令按鈕、限位開關、接近開關、鈕子開關、撥盤開關的投入信號，全部為直流輸入，共有40點。

　　3.2 輸出信號

　　控制的負載主要分成三類:一是7臺交流電機:牽伸雙速電機M1、油泵電機M2、靠模升電機M3、靠模降電機M4、移絲電機M5、錠子電機M6、風機M7;二是用于控制鋼領板升降及側壓輥壓差的電磁閥;三是信號燈;四是計數器，共有24點，全部為繼電器接點輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機M2運轉。(程序器的輸出50對應的LED發光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運轉。(程序器的輸出51對應的LED發光)

　　●程序器控制下，使計數器復零，進入準備工作狀態，內部定時器T01 T02接通，使鋼領板強迫進入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領板在程序器控制下微動。(程序器的輸出76、65對應的LED發光，延時到熄滅，66、67對應LED交替發光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機M1帶動牽伸羅拉和上下牽絲盤低速運轉，低速指示燈亮，進入掛絲階段。(程序器的輸出52對應的LED發光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運轉。(程序器的輸出53對應的LED發光)

　　●程序器控制使電磁閥YV4斷電，側壓輥加壓。(程序器輸出64對應LED發光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機M1切換為高速運轉，高速指示燈亮，繼電器KA3吸合，移絲電機M5運轉。(程序器輸出54對應的LED發光。55對應的LED發光)

　　●定時器T03延時到后，鋼領板強迫上升，靠模上撞塊使底部打結開關SA2接通，定時器T04得電，使上升閥失電，實現底部打結，T04延時到上升閥YV1/1再次得電，強迫鋼領板快速上升，進入正常牽捻區，待T05延時到后切斷快速閥YV3，鋼領板在程序器控制下，以正常速度運動，同時接通繼電器KA4，靠模升電機M3運轉，帶動靠模緩慢上升，計數器開計長(程序器56對應的LED發光。65對應的LED在接通快速閥時發光，74對應的LED發光，有計長信號時發光指示)。

　　至此開車過程結束，機器進入正常紡絲。
 

軟啟動器 3RW44586BC45

電機啟動器 3VU13401MN00

1495-N86 Variable Depth Circuit Breaker Accessory

156-B90CB1 90 A Contactor

1756-BATM ControlLogix Battery Module

188-K2B200 Miniature Circuit Breaker 20 A

193-ESM-IG-30A-T E300/E200 30 Amp Sensing Module

20-750-I1B-C650D617 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF50 MP-Series 50 m Length Power Cable

2098-DSD-HV150X-DN Ultra 3000 Servo Drive

GA647IFCLNTS001 GCA iFIX iClientTS Each Additional User

GP-0602NT-H GagePort LVDT NT (Half Bridge)

IC5005TAX0010 PanelPC 15 inch Standard Unit with Windows XP

IC647HSTAE300M Alarm and Events Option for Historian - Standard Server 300 Points (M4 Key)

IC647SQM001 Scheduler Sequencing Module

IC693MDL734LT 125 Vdc Output, (6 Points) (LT)

IC756HDV010E-97 DV Draw Development on HP/UX Op Sys, English, Version 9.7

Pico Controllers 1760-L12BWB-NC 12 I/O PICO CONTROLLER, DC

PLC-5/1771 System 1771-IQ SELECTABLE INPUT MODULE, 5-30V DC, 8 INPUT

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Operator Interface 2706-P74CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

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EtherNet/IP Products 2711-T10C20L1 PV1000 COLOR TOUCH, ENET & RS232 PRINT

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PCI-7030VG

PPC-177

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1492-SPM1C630 MCB Supplementary Protector 63 A

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電機啟動器 3VU13402MP00

150-C25NBD SMC-3 25A Smart Motor Controller

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195-GA01 Auxiliary Contact

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IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

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IC800SLMCONKITV Connector Kit, 1 kW to 2.5 kW S-Series Servo Motors without Brake

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20AC2P1F0AYNANC0 PowerFlex 70 AC Drive 20A

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HE693OIU277 Compact VF OIU with 4-line display, powered by 24VDC

IC610ABM100RR ASCII/Basic Module

IC647HSTSC20000KM Server to Server Collector for Historian - Standard Server 20,000,000 Points (M4 Key)

IC660BBA101 Block 115Vac/125Vdc RTD Input 6 Channels

IC694MDL752CA Conformal Coated Output module, 5/12-24VDC, 32 point NEG logic.

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NI 9221

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1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

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20A-DG01 PowerFlex 70 DriveGuard Board Kit

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IC5007TBX0030 PanelPC 17 inch Performance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647SVB001 Scheduler Visma Business Adapter

IC693MDL750RR 12/24 Vdc Output, Negative Logic (32 Points)

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PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

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