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滾珠絲杠在機床行業的普遍應用，推動了加工機床行業的快速發展，但機械式傳動的局限性，已無法應對日益高速化、高效化切削的發展趨勢。直線電動機式就是在這種趨勢的需求下產生的一種高速高效傳動方式，特別是機床的高速傳動發展跨上一個新臺階。德國作為世界先進機床的先驅，20世紀80年代就開始了高速銑削和車削技術的研發。1993年，德國EXCELLO公司推出了世界上第一個由直線電動機驅動的工作臺HSC-240型高速加工中心，機床主軸最高速達到24 000r/min，最大進給速度為60n/min，加速度達到1g。

當進給速度為20m/min時，其輪廓精度可達0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進給速度達到75.20m/m i n。

1996年開始，日本相繼研制成功采用直線電動機的臥式加工中心、高速機床、超高速小型加工中心、超精密鏡面加工機床、高速成形機床等。從此以后，直線電動機在高速數控機床的應用如雨后春筍般地迅速發展起來。近十年來，世界上各工業發達國家紛紛投入巨資，大力研究、開發成功不少直線電動機驅動的高速數控機床，并逐漸有搶占傳統滾珠絲杠市場的態勢。

直線電動機加工中心在國外的寶馬、通用等著名汽車公司已經有成熟的應用，在國內上汽通用、東風雪鐵龍、昌河鈴木、海馬汽車等也有整線的應用實例。本文從技術分析和應用實例上進行了直線電動機和滾珠絲杠驅動加工中心的對比。圖1為Comau Urane25直線電動機高速加工中心。
傳動原理分析對比滾珠杠副存任的問題如下：

（1）“旋轉電動機+滾珠絲杠副”的直線驅動方式存在著多個彈性環節，當整個系統在高速運動時，會出現剛度下降，同時彈性變形使系統的階次變高，系統的魯棒性降低，從而使伺服性能下降。彈性變形是數控機床產生機械諧振的根源。

（2）中間傳動環節的存在，增加了運動體的慣量，使得位移和速度響應變慢。

（3）間隙死區、摩擦、誤差積累等因素，使進給速度和加速度受到限制。

（4）動轉平穩性較差，在高速運動下噪聲易發熱。

（5）精度保持壽命相對短。
而直線電動機以—個運動部件實現直線運動，則具有以下優點：直接驅動中力是無接觸傳遞的，因此無磨損，使用壽命長，維護簡單；傳動剛性高，推力平穩，直接驅動，彈性環節減少，系統剛性提高，傳動效果高；定位精度和重復定位精度高，可達亞微米級，比伺服電動機及滾珠絲杠副傳動的加速度和重復定位精度提高7～10 倍。
 

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1585D-M4UBDE-80 Micro D-Code, QD Style Ethernet Media

1734-IT2I POINT I/O 2 Point Thermocouple Input

1794-OG16 Flex 16 Point Digital Output Module

193-EEFE E1 Plus 9-45 A IEC Overload Relay

20-PP11002 WIRE SET 2

2090-CPBM7DF-08AF90 90 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S90 Kinetix Drives 90m Standard Cable

CB4N-0WPM-0070-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 7 M

GC647SJM001 GCScheduler Project Module

IC200PNS001 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 10/100 Mbps copper interfaces. Requires Proficy Machine Edition 7.0

IC646TBLCLT010 Proficy Troubleshooter for Intelligent Historian Standard, Enterprise and Corporate Clients Access 10 Users

IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver

IC690CDR002 InfoLink CD-ROM Documentation, single-user license

IC698CHS009 RX7i 9 Slot Rear Mount Rack

IC800VMA102 1 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KH VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

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Operator Interface 2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485)

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IC800SSI407RD2 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

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FSP300-60ATV

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Advanet Adpci1551

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1756-PB75R ControlLogix DC Redundant Power Supply

188-K1D020 Miniature Circuit Breaker 2 A

194E-Y16-1753-4G 16 A 194E Load switch

2090-CFBM7DF-CEAF90 90 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S20 MP-Series 20 m Length Feedback Cable

BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

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IC660TBD024 Terminal Assembly for IC660BBD024

IC697CMM712RR Serial Communications Module for State Logic

IC800MCUB12160XNRR Stepping MotorCube 50 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IC16 30-60 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH6B VVCE 700, TOUCH, STD MEM, RIO/DH, AC

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Operator Interface 2711P-RAK6 CUTOUT ADAPTER TO MOUNT PV PLUS 600 KEYPAD

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ControlNet Products 1786-TPS CONTROLNET T-TAP/STRAIGHT

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Motion Control 2090-DANFCT-S07 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 07M

BC647MOP001 Logic Developer PC with View - Development ONLY Supports up to 8000 I/O tags and with Proficy GlobalCare Complete and a hardware key

IC5002TAW2000 Discontinued - Order a BC5002TAW0000 & Appropriate CIM PE Software

IC800CBL066 Use IC800CBL069 for New Applications: AC12/2000 Motor Power Cable, 14 Meters

OC647HSTSCADA2500 Proficy Historian for SCADA 2500 pts

PCIe-6509

MSC-242

PS-7270F

PCI-1753E-B

IPC-622

AC6111

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1494H-BN3N Heavy Duty Non-Fus Safety Discon Switch

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ET 200SP 6ES7136-6BA00-0CA0 故障安全型模塊F-DI 8x24VDC 高性能型，基座單元類型A0

1585D-M4TBDM-15 Micro D-Code, QD Style Ethernet Media

1756-CPR2 ControlLogix Redundant Supply Cable

1794-OA8I Flex 8 Point Digital Output Module

194E-CA32E-TN-PE 194E Load switch

2085-IA8 Micro800 8 Point 120 VAC Input Module

2090-DANBT-18S04 TL-Series 4 m Length Brake Cable

20AC5P0C0NYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MVD000 Global Care for View OPC Driver License and Software Key

HE693THM449 4 ch. J, K, N, T, E, R, S, 0.5 deg C resolution, deg C/deg F units, open circuit alarms

IC630MDL304RR 24Vdc Sink Input/Output Module (16 In/16 Out)

IC647HSTSS3KM Historian Standard Server 2500 Points (M4 Key)

IC660BLA023 Cover w/Label for IC660BBA023

IC695ALG616CA Conformal Coated Analog Input Module,16 channel voltage/current.

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CompactLogix System 1769-IT6 6 CHANNEL THERMOCOUPLE/MILLIVOLT INPUT MODULE

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IC752DNMU11 DeviceNet Master/Scanner for ControlStation CE Iix

MTR-3S32-G-R-0-E-ERR Servo Motor Nema34 Flg Explosion-Proof

NI 9501

JUKI-3711P

ADAM-4572

NCCH-DL 875P 604

FSC-1612V2N

Equinox SST-16P 910277-001/F

1492-J50-B IEC 1-Ckt Feed-Through Blk 50mm

1492-SPM3D630 MCB Supplementary Protector 63 A

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152H-C201XBD-52 SMC-3 Enclosed Motor Starter

1738-OB8EM23 ArmorPoint 8 Point Output Module

1785-ACC5LB PLC-5 Accessory Kit

193-NREEHZ E1 Plus Replacement Overload Relay

20-COMM-B PF ARCH. CLASS BACNET/MSTP ADAPTER

2090-CSBM1DE-18AA09 Kinetix Cable Single DSL 2090-Series

20AB9P6C3AYNANC0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSRUNLMT GCA iFIX Profsnl SCADA Unlmt Srv

GP647IFPLDV00150 GCP iFIX Plus SCADA 150 I/O Dev

IC600BF914RR Reed Relay Output Module (6 points)

IC647HSTCR2000KM Collector Redundancy Option for Historian - Standard Server 2,000,000 Points (M4 Key)

IC647TPD915 CIMPLICITY HMI ProServer 1500 I/O Development & Runtime System

IC693PCM311 Prog. Coproc. Mdl., 640 KB (190 KB Basic Prgm), w/Port Exp. Cbl.

IC756MDV000E-99 DV Development - Alpha OpenVMS Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-L32BBB 32 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-IR RTD INPUT MODULE, 3-WIRE RTD'S

Distributed I/O 1792D-4BVT4D 4 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

Communications 1787-DNPS DEVICENET CLASS II 24VDC POWER SUPPLY

Operator Interface D6190-6.5.18 CONTROLVIEW BATCH MANAGEMENT SW(6190-BAT)MANUAL

Support 9356-STD2100R SUPT REINSTATEMENT CONTRACT FOR 9356STD2100

Support 1789-L30R SUPT REINSTATEMENT CONTRACT FOR 1789L30

EtherNet/IP Products 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME

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RSI Software Products 9356-PRO2500U9 UPGRADE: IN-SUPT: RSSQL PROF.32000 TO 70000 TAG

Motion Control 0041-5071 N-5600 SHAFT SEAL KIT

44A735709-003 Failure Analysis - PowerMotion

IC200CBL120 CABLE I/O NON-SHIELDED 2 CONNECTORS 2.0M

IC694ALG442 ANALOG COMBINATION MODULE CURRENT VOLTAGE 4 INPUT 2 OUTPUT

MSI-SOL-PROVIDER MSI-SOL-PROVIDER

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ADM-686zPCI UNI-301BRD MS-940412

KON MODEL 10115C

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150-F108NBR SMC Flex Smart Motor Controller

1715-TASOF8 1715 8 Simplex A/O Termination Assembly

1771-NT1 1771 Analog Module

193-EC5JG E3 Plus 84-420 A Overload Relay

198E-DF1286 TYPE 3, 3R, 4, 12 Metal Hinged Enclosure

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2094-EN02D-M01-S0 Kinetix 6200/6500 Control Module

DNR120AS12-I 12V, 10A POWER SUPPLY

GFK-0868 MMS-Ethernet Communications for the Series 90-70 PLC User's Manual

IC210EDS001 DeviceNet slave communications expansion module, 24V DC power source

IC647AUR010 PA Universal Reporting Client 10 Pak

IC647PRTEE010M Proficy Portal Enterprise Edition Client Pack 10 Users (M4 Key)

IC693CPU341RR CPU 341 Module, (80K Bytes user memory), 10K Reg., 3 msec/K

IC754VSB06CTD VIEW BASIC 6IN TFT TOUCH DC

MSI-DEMO Proficy Plant Apps Demo Software

SLC/1746 System 1746-RL51 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OB16

Distributed I/O 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

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DeviceNet Products 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

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Silver Series 1398-DDM-150X DRIVE,150A,PEAK,ULTRA 200 W/INDEXING

HE693ADC415 4ch., 4-20mA/0-20mA Analog Input, 700Vac Isolation, 14-bit resolution

IC647CBL703 Cable, Workstation Intf. to Series 90-70 CPU, Parallel, 10 feet

QPH2D100L2P QUICKPANEL 6" MONO LCD HAND HELD

ST-3708 STXi analog input module 8 Channels, RTD Connector Type

USB-6211

ADRENALINE 850SW SCSI EH-0850-1000

BARCO BarcoMed Nio PCIe K750517

PCI-1758UDO

ADLINK APS300

92-005449-XXX

1492-RTB16N 16 Pole RTB Plug Assembly

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變送器 3RS17032CD00

1497A-A4-M6-0-N 150VA 240x480-120 60Hz CPT

1606-XLP60EQT AC DC In 24 to 48VDC Out 60W Low Temp PS

1768-KY1 CompactLogix L43/L45 Replacement Key

188-K4C200 Miniature Circuit Breaker 20 A

194R-30-NN 194R30A UL 40A IEC 4th Power Pole Module

2090-CPBM7DF-10AA60 MP-Series 60m Standard Cable

2090-XXNPMP-10S90 MP-Series 90 m Length Power Cable

CBL-13-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 20 feet

GC647SVW001 Scheduler Desktop View Client

IC200PWR102 POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

IC646TBLSS150K Proficy Troubleshooter for Intelligent Historian for Hist 150000 Points

IC647NGS000 CIMPLICITY HMI SHARP TCP/IP Communications Driver

IC693ACC300 Input Simulator Module

IC698CRE040 1.8GHz CPU, Ethernet, Redundancy

IC800VMCB1030 Motor power and brake power cable for 1 kW VersaMotion servo motor- 3 meter

SLC/1746 System 1746-IO4 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6180W-7P2KH VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

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Operator Interface 2711-T5A14L1 PV550 MONO TOUCH, MBUS & RS232 PRINT

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DeviceNet Products

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Motion Control 2090-XXNPMP-16S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,90M

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IC641SWP308 LM 90-30/20 ver. 4.02 for NEC 9800 Computer

IMC-313D-X-D IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

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PXI-7354

PCI-1620BU