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LLS9040,

LLS9040

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電子產品的機器大規模生產帶動了SMT蓬勃發展,貼片機的廣泛運用又對SMD電子元器件規模化標準封裝提出了進一步的要求.把SMD元件放入載帶,再用蓋帶通過封裝的辦法封裝起來就是常說的編帶.因為編帶機的控制方式簡易,早前的遍帶機是用繼電器搭起來的控制系統控制的.

　　半自動編帶機

　　后來隨著PLC和單片機控制板的價格下降,越來越多的編帶機采用了PLC或單片機板+普通按鈕的控制方式.只是單片機控制板給人簡易,不穩定的感覺,所以用PLC的編帶機廠商還是要多些.后來由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機控制箱面板上的按鈕就大大減少了,同時接線也方便許多.上面說的都是半自動編帶機,要人工放料.再后來出現了全自動編帶機,它克服了大量人工放量帶來的高成本和不穩定性.當然全自動編帶機也有缺點,它不是每一種產品都可以封裝,只是有針對性產品才可以.

　　全自動編帶機

　　二 、編帶機的電氣組成

　　半自動按鈕式編帶包裝機的主要控制部分有:

　　1、 一個拉帶馬達,一般的是調速馬達,也有用步進馬達.

　　2 、一個壓帶電磁,兩個刀頭電磁閥,一個總電磁閥.

　　3 、兩個刀頭溫度.

　　信號輸入部分:

　　1 、一個啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個刀頭升降按鈕.

　　3 、一個連續/寸動/放氣三選按鈕.

　　4 、一個計數SENSOR,一個料控SENSOR.

　　5、 一個壓帶按鈕.

　　6 、兩個熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(I/O點數要求大于8/4).

　　2、溫控制器兩個.

　　3、調速馬達一個.

　　4、四個電磁閥.

　　5、 兩個固態繼續電器(溫控),一個普通繼電器(調速馬達),一個總的空氣開關.

　　6、一個計數器(如果改用觸摸屏式,則可以省去).

　　7、兩個光纖SENSOR(一個計數,一個作為料控).

　　三、編帶機的工作過程和關鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調節好載帶和氣源氣壓. 用人工或自動上上料設備把SMD元件放入載帶中,馬達轉動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經過兩個SENSOR,一個是計數用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉,同時刀頭也要生到上面的位置.計數SENSOR一般是用光纖,也用而且要求反應速度要快,這樣才不會漏計數.計數SENSOR可以數載帶的邊孔,也可以數成型凹槽.數邊孔的話要折算回來才能是正確的SMD個數.由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉動,也就能計載的邊孔數.
 

RSI Software Products 9399-RL53GRFR RSLOGIX 5 GETTING RESULTS GUIDE(FRENCH)

Motion Control MPG-B025-031S22 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,SINGL,460V

44A731205-G03 Upgrade Kit Genius IC660BBA024

IC300DNT450 DeviceNet Master SmartStack Module

IC646TJV000 CIMPLICITY?Tracker Display-Intel

QPI-GEG-201 MODULE GE GENIUS

cDAQ-9137

SBC7163VE

(R)PEB-4720-LVDS-SV RHMB0393

X9DRH-IF

SURFEXPRESS/PCIE SD282

LPCI-3488A

PEAK635VL-100

1492-PLOTADPT IEC X-Y Plotter Ultra Fine Pen Adapter

定位模塊 6ES7 451-3AL00-0AE0 FM451 定位，rapid traverse/creep speed,3 軸

變送器 3RS10301DD20

1497-C-M2-0-N Control Circuit Transformer

1606-XL120E-3 Power Supply XL 120 W Power Supply

1762-IF4 MicroLogix 4 Point Analog Input Module

188-K3C130-N Miniature Circuit Breaker 13 A

194L-G2864N Load Switch Control Knob

2090-CPBM7DF-02AA60 MP-Series 60 m Length Cable

2090-XXNFT-S09 Kinetix Drives 09m Standard Cable

BC647PSF025 Proficy Process Systems 250 I/O with iFIX

GC647PME003 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 3 Concurrent Users

IC200MDL330 Output 120VAC 0.5 amps per point isolated 16 points

IC646NWV005 WebView - 5 Pack License

IC647MMPC MMP:Modicon Modbus Plus

IC676CBLPBM100 IP67 Profibus Cordset - 10 Meters - Male Connector w/Leads

IC697MSC701RR Series 90-70 Demonstration Case

IC800SSI104RS1 4.3 amp 115/230 VAC S2K servo controller for MTR series motors

SoftLogix System 1789-SLOTL SOFTLOGIX STARTER KIT DOCUMENTATION SET

Industrial Computers 6182H-15TRH6D VVCE 1500, TOUCH, STD MEM, RIO/DH, DC

Process Control 9399-RSBACLRG RSBATCH ACTIVE X CONTROLS LIBRARY REF. GUIDE

Operator Interface 2711-B5A15L2 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

Support 9303-23S0E40R SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0E40

Support 9371-EPCO3S SUPT RENEWAL CONTRACT FOR 9371EPCO3

ControlNet Products 9355-WABGWENE RSLINX GATEWAY - ENGLISH

RSI Software Products 9301-2SE2500ESU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-BANT60ENE RSBATCH ARCHIVER 60 UNITS

Motion Control MPL-A4530F-HK22AA MOTOR,SERVO,8.36NM,2800RPM,ENCRD,8.2KG

Motion Control 2090-UXNPBMP-14S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,14 GAUGE,30M

CBL-3C-RD-20 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 20 Ft.

IC641CTL936 CIMPLICITY Control Developer Tooolkit

IC800SLM040N1XE25 400W, 115 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647IPWRTS1CLN iPower Option - TS per Client

PXI-4462

ROBO-505

VisiCom VigraVision 540-7100-004

PCI-6204

PIA-662PRO

IOWA-MARK-800-128MB-R11

1492-MCEA130 30 A Ul489 Miniature Circuit Breaker

1494V-FS100 Fuse Block

軟啟動器 3RW44652BC34

運行版軟件 6AV2103-0XA00-0AM0 SIMATIC WinCC 專業版 max. PowerTags (Compact Edition)

1585J-M4EBJM-1 RJ45 Ethernet Media

1756-M16SE ControlLogix 16 Axis SERCOS Servo Module

188-K1B080-N Miniature Circuit Breaker 8 A

194E-FA40EX-P11 194E Load switch

2090-CFBM7DD-CEAF20 Kinetix 20m Flexible Cable

2090-U3BC-D4403 Ultra 3000 Breakout Board Cable

BC646MRA300 View Runtime 300 I/O with Proficy GlobalCare Complete

GC647ASC002 GC SDK 2 Pak

IC200ACC200 VersaMax Modular blank power supply housing. No electronics in housing.

IC646APS30100 CSense Predictive Soft Sensor 100 KPI's

IC647IFPLRN00150K iFIX Plus SCADA 150 I/O Runtime (M1 Kit Part)

IC660MCA512 Hand-Held Monitor 220Vac Power Adapter

IC697ADC701 CIMPLICITY 90-ADS Coprocessor (Repeat Systems)

IC756XRT009 Intel x86 Dv Tools Runtime 2-9, Per User

FlexLogix System 1794-TBNF FUSED NEMA TERMINAL BASE

GuardPLC Systems 1754-L28BBB GUARDPLC 1200 - PACKAGED SAFETY CONTROLLER, 28 I/O

Process Control 1757-UPGSIFK UPGRADE GE FAUNC 90 ENET QUICKBUILDER I/F

Operator Interface 2711P-K12C6D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM

Support 6640-NAA0S 6640-NAA0 SOFTWARE SUPPORT RENEWAL

Support 1784-DP2R SUPPORT PLAN 1784-DP2 REINSTATEMENT

Support F1785-L80ESERD FIRMWARE UPGRADE FOR 1785-L80E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350FRU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSS250FRU1 RSVIEW SE 25 TO 250 DISPLAY UPGRADE (FRENCH)

RSI Software Products 9399-WAB32LUGES RSLINX LITE USER GUIDE (SPANISH)

Motion Control 8720MC -D065-AN- 65 AMP C CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MQPU01 Machine Edition View for Quick Panel, upgrade from QuickDesigner (1 user)

IC300OCS391 OCS351 DEMO KIT WITH CASE

IC752WTE000 Display Station 2000 Series - 10.4" active matrix VGA (640x480) resistive touchscreen, Pentium 233MHz, 64MB RAM, 6.4 GB HD, Ethernet, 300pt count CIMPLICITY HMI, field detachable front/rear housing and Win NT

MTR-3T44-H-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-6528

04-2874-001

IPC-6106/ATX

NEAT-575

HyperDisk 4GB 40Pin

COMIZOA CP201

1492-L6-BL IEC Term Blck 8.1x65x38mm Spr Clp

1494F-D200 Disconnect Switch

軟啟動器 3RW44342BC36

電源 6EP1 332-4BA00 PM1507：額定輸入電壓 120 V / 230 V AC 自適應，輸出 24 V / 3 A

1585D-D4AC9-0M5 Ethernet Media

1747-L553 SLC 5/05 64K Controller

1794-ACNR15XT Flex XT Controlnet Adapter

194E-AA16 194E Load switch

2071-CONN1 Spare Connector Terminals Kinetix 3

2090-CSWM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MNT300 Proficy GlobalCare Complete for Logicmaster 90-30

HE693IBM235 Terminal emulation SW/ 3.5 inch disk

IC600YR561RR Substitute IC600YR560

IC647HSTMK035 Historian Media Kit v3.5

IC660BBA021 Block 24/48Vdc RTD Input 6 Channels

IC694MDL655CA Conformal Coated Input module 24 VDC POS/NEG logic 32 points. 1msec filter. Interface is a Fujitsu connector.

IC756WDC009J-23 DV Development Sys VB, Java, C++, Japanese, Version 2.3

MicroLogix 1500/1769 System 1761-NET-AIC AIC+ ADVANCED INTERFACE CONVERTER

PLC-5/1771 System 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Distributed I/O 1797-TPYS CONTROLNET EX Y-TAP STRAIGHT

Communications DACIG-UM001BENP DEVICELOGIX USER MANUAL

Support 9321-PI160R SUPT REINSTATEMENT CONTRACT FOR 9321PI160

Support 9358-HSTCLTENS SUPT RENEWAL CONTRACT FOR 9358HSTCLTEN

Support F1772-LSP FIRMWARE UPGRADE FOR 1772-LSP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD300FRE RSLOGIX 5000 STANDARD, FRE

RSI Software Products 9304-WVPR300DU1 UPGRADE: IN-SUPT: WINVW TO WINVW PRO RUNTIME 3000

RSI Software Products 9358-PLTM2600U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 200 WORKCELL

Motion Control 8720SM-075S6SAS3 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SNS60 ENC.

A06B-0113-B075#7008 B0.5/3000 Servo Motor, 32K Serial Encoder

IC200UAA007 28 point; (16) AC In, (12) AC Out, AC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BCL001 Download cable for DataPanel 30/35/50/55 Series

MTR-1350-N-A-E-0RR Stepping Motor Nema34

NI 9207

ROCKY-538TXV-R7

MIC-3368

orbotech vint-021584-rev

威達工控機底板 PCI-6S

HAL-8063

PCI-1720U

1492-SPM3C150-N MCB Supplementary Protector 15 A

軟啟動器 3RW40471BB05

熱電阻模擬量輸入模塊 6ES7 231-5PD32-0XB0 SM 1231 AI 4 x 16 位熱電阻

150-SB3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 140A

1734-RTBCJC POINT I/O Accessory

1783-MX04S Stratix 8000 4 Port SFP Exp. Module

193-ESM-IG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-I1B-C750D710 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF60 MP-Series 60 m Length Power Cable

2098-DSD-HV220 Ultra 3000 Servo Drive

GA647IFCLNTS005 GCA iFIX iClientTS 5 Additional Users

GP-0602NT-H1 GagePort LVDT NT (Half Bridge H1 Blocks)

IC5005TAX0030 PanelPC 15 inch Standard Unit Deluxe with Windows XP

IC647HSTAE30KM Alarm and Events Option for Historian - Standard Server 30000 Points (M4 Key)

IC647SRB001 Scheduler Ressource Booking

IC693MDL734RR 125 Vdc Output, (6 Points)

IC756HDV010E-98 DV Draw Development on HP/UX Op Sys, English, Version 9.8

Pico Controllers 1760-L12BWB-ND 12 I/O PICO CONTROLLER W/OUT DISPLAY, 24V DC

PLC-5/1771 System 1771-IQ16 ISOLATED INPUT MODULE, 24V DC

Distributed I/O 1791D-0B16PX 24 VDC BLOCK I/O EXPANSION, 16 OUT SOURCE, RTB

Communications 1784-PCMKS PRMCIA 1784PCMKS/A CARD FOR RIO SCANNER

Operator Interface 2706-P74CN2 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

Support 9305-RSVADSZHS SUPT RENEWAL CONTRACT FOR 9305RSVADSZH

Support 9515-RSNHS005R SUPT REINSTATEMENT CONTRACT FOR 9515RSNHS005ENE

EtherNet/IP Products 2711-T10G20 PV1000 GRAYSCALE TOUCH, ENET & RS232 PRINT

RSI Software Products 9301-2SE340ESU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (ES)

RSI Software Products 9356-PRO2300U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.1500 TAG

Motion Control 1326AB-B720F-S2K7L MOTOR,SERVO,460V,31.8NM,5000RPM,SINGL,BRK,IP67

4161-901-N4 4161 NEMA 4 LENS KIT

HMI-COV-201 FRONT SHEET COVER FOR 9"

IC693CPU341 CPU 341 Module (80K Bytes user memory), 10K Registers, .3 msec/K

SM1000-MEL QUICKMARQUEE OFF-LINE EDITOR

NUPRO-842LV/P

PCM-8200

PCI-9820

P4DCE+

IPC-610L/H

IMB-9454G-R20

IPC-623BP-00R

1492-SPM1C630-N MCB Supplementary Protector 63 A

通用型變頻器 6SE6 440-2UC22-2BA1 "2.2 KW,149 x 202 x 172"

電機啟動器 3VU13402NH00

150-C25NBR SMC-3 25A Smart Motor Controller

1609-D1000E Uniterruptible Power Supply

1770-XG Dropline Connector Kit

193-EC1DE E3 9-45 A Overload Relay

195-GA02 Auxiliary Contact

2090-CPBM7E7-10AF25 MP-Series 25 m Length Cable

2093-AMP5 Kinetix 2000 Axis Module

CP8B-1WEB-0140-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 14 meters

GF-AU5V/AMS Connecting FlashCable to

IC200UEX164 VersaMax Micro 64 point expansion (40) 24VDC inputs, relay outputs, AC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647AEC050 PA Efficiency Client 50 Pak

IC647PCMS03 Proficy Change Management Electronic Signature Option - 3 Concurrent Users

IC693CBL334 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06MTD Ctrl Loaded 6 In Mono Touch DC Blank

IMC-78005773 Custom modified IMC enhanced stepping motor controller

SLC/1746 System D1746-6.16DE SLC500 THERMOC'PL/MV ISOL.INPUT MOD. USR MNL(GERMA

Distributed I/O 1732D-OB8EM8 DEVICENET 24VDC 8 0.5A OUTPUT W/M8

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPK2D100L2P QUICKPANEL MONO 6" LCD GE LABEL

IC646MRD159 Logic PC (HRT) 1500 Tag Runtime System

MTR-3T23-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 4C5 PC Port is 25-pin male and port on CNC is 25-pin female. This is for hardware handshake communications.

PXIe-8510/2

PCI-I4DA

AIMB-782

PEAK-703P(LF)

LDI200-PCI

686LCD/MG

1492-RAFB4250 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

存儲卡 6ES7952-0AF00-0AA0 RAM/64K

變送器 3RS11011CK20

1497-E-M4-0-N Control Circuit Transformer

1606-XL480F Power Supply XL 480 W Power Supply

1762-L40AWA MicroLogix 1200 40 Point Controller

188-K3C630 Miniature Circuit Breaker 63 A

194L-HC4A-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-10S04 MP-Series 4 m Length Pwr and Brake Cable

BC647SPR0X0 "Solution Provider Renewal > 30 keys includes key flashes which could be M4 or M1, Global Care Complete (iGC SP1)

GC647PRTEE005 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 5 Users Ver 3.0

IC200MDL644LT INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT (LT)

IC646PCMS10 Proficy Change Management Electronic Signature Module 10 Pack

IC647MPS010 Logic Developer PLC Standard 10 Pack with USB Hardware key

IC676PBI016 IP67 Input Block - 24 VDC Positive Logic - 16 Pt - Profibus

IC697PWR720 Replacement Power Supply Adaptor

IC800SSI107RS1RR 7.2A, 115/230V, S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L30B 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RPRH VVCE LOGIC MODULE, 128MB FLASH, 128MB RAM

Process Control D1770-6.5.21 SMART TRANSMITTER TOOLKIT USER MANUAL

Operator Interface 2711-B5A3L2 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT