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為了進一步提升數控機床的加工精度和一致性，華中數控計劃與機床企業充分合作，實施“機床品質提升工程”計劃，將華中8型智能數控系統熱誤差補償技術應用于數控機床，致力于提高機床加工效率、加工精度和加工一致性，提升機床品質和市場競爭力。
隨著科學技術、機械制造加工業的迅速發展，對數控機床的加工精度提出越來越高的要求。提高數控機床加工精度有兩種基本方法：誤差防止法和誤差補償法。誤差防止法是指通過提高機床制造和裝配精度及設計精度、機床零部件的制造精度和安裝精度、優化機床結構、輔助部件等方法來實現。此方法的特點是成本增加大，實施起來有局限性。誤差補償法是指使用軟件技術，通過分析、統計、歸納及掌握原始誤差的特點和規律，建立誤差數學模型，進行人為誤差補償，從而減少加工誤差。此方法的特點是：經濟有效，實現相對簡單。
已故的國際著名機械制造專家、美國密西根大學教授吳賢銘曾說過：“誤差補償技術的巧妙之處在于加工出的零件精度可比加工母機的精度還高。”由此可見，誤差補償技術的巨大作用。
目前，誤差補償技術以其強大的技術生命力迅速被各國學者、專家所認識，并使之得以迅速發展和推廣，已成為現代精密工程的重要技術支柱之一。
熱誤差補償技術有哪幾種？
熱誤差補償技術主要分為熱誤差斜率補償和熱誤差偏置補償兩種方式：
熱誤差偏置補償又叫與位置無關的熱誤差補償，是在熱變形部件上安裝溫度傳感器，檢測傳感器的實時溫度，通過查詢補償表中對應溫度的補償值，將目標軸的機床坐標系進行偏移。用以消除該部件因熱變形導致的軸向熱位移，一般用于非移動部件，如主軸、動力頭等發熱量較大且易產生結構變形的部件上。
熱誤差斜率補償又叫與位置相關的熱誤差補償，在傳動部件（絲杠、齒輪齒條）上安裝溫度傳感器，測量出傳動部件極限溫度區間內所有溫度點對應的目標點熱變形量，通過統計和計算合理安排溫度補償間隔，將計算出的熱誤差補償數據填入補償表中。系統通過檢測溫度傳感器的實時溫度，查詢補償表中對應溫度的補償值，根據目標軸的實際位置相對于熱膨脹零點的距離折算出補償量輸出到目標軸上。用以消除傳動部件當前所在位置相對于熱膨脹零點的熱伸長量。
數控機床的主要誤差來源有哪些？
數控機床產生誤差的來源主要有：幾何誤差/運動誤差、熱誤差、控制誤差、力誤差等，通過研究發現，所有的誤差來源中熱誤差占比最高，達到近40%。
 

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188-K1C040 Miniature Circuit Breaker 4 A

194E-GA32E-P22 194E Load switch

2090-CFBM7DF-CEAA04 MP-Series 4m Servo Feedback Cable

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IC200ALG264 Analog input 15 bit current 15 channel

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Motion Control 8720MC-VA-B 460VAC VARISTOR

BC646MRE150 Logic PC & View Runtime (HRT) 150 I/O

IC300STP100 Stepper Indexer. Single axis, supports-type signals only (pulse train out, quadrature or Up/Down in)

IC754VKI12CTD Starter Kit - 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC

MTR-3T57-H-R-0-M-0RR Servo Motor Metric

PCI-8431/4 (RS485/RS422)

HSB-460I

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1753-OW8 GuardPLC Relay Output Module

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194E-AA63E 194E Load switch

2080-LC30-48AWB Micro830 48 I/O Controller

2090-CSWM1DF-18AA07 Kinetix 7m Smartlink Single Cable

20AC3P5A3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MQP001 Proficy GlobalCare Complete for View for QuickPanel

HE693RTD665 Discontinued Part. Check with GE IP on migration path.

IC610MDL105RR Thumbwheel Interface Module

IC647HSTSS10000KM Historian Standard Server 10,000,000 Points (M4 Key)

IC660BBD022RR 24Vdc Source I/O Block, 16 Circuit, Ph B

IC694PWR331 Power Supply 24 Vdc High Capacity.

IC756WDN009J-23 DV Development Sys VB, Java, C++, C, Japanese, Version 2.3

CompactLogix System

PLC-5/1771 System 1771-P6S POWER SUPPLY,SLOT (ONE SLOT), 8A, 220V AC

Distributed I/O 1798-OE2 FLEXARMOR 2 CHANNEL ANALOG OUTPUT MODULE

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A06B-6050-K119 Connector Kit, B0.5 Motor Power

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

IC752CBT060 Mature, order QuickPanel instead. DataPanel 320T CE (Color Expansion): 320x240 1/4 VGA Passive Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

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NI 9244

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SIMATIC HMI 系列面板 6AV2123-2JB03-0AX0 KTP900 Basic PN 9 寸觸摸 + 按鍵

150-SF1R SMC-50 Frame B 24V DC Replacement Fan

1738-AENTR ArmorPoint Dual Port Adaptor

1783-ZMS4T4E2TGN ArmorStratix 5700 10 port managed switch

193-KA50 0.35-.50 A IEC Bimetallic Overload Relay

20-750-P5-E510F500 PF750,Fr8,DC Input w Precharge,600/690V

2090-CPWM7DF-16AF25 MP-Series 25m Length Power Cable

20AB028A0AYNANC0 PowerFlex 70 AC Drive 28 A at 10 Hp 20A

GA647IFPLDV00300 GCA iFIX Plus SCADA 300 I/O Dev

GP647IFCLNTS005 GCP iFIX iClientTS 5 Additional Users

IC600BF813RR Type J Thermocouple Input Module (8 points)

IC647HSTCC3KM Calculation Collector for Historian - Standard Server 2500 Points (M4 Key)

IC647TBPM TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

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PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

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EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

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Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

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PCA-6176

艾訊科技 AX5216

Digium TE410P-Quad T1/E1

IPC-610H

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電機啟動器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

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1771-IFEK 1771 Input Module

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GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

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IC693CMM302CA Conformal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

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SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

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Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

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PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2414 STXi output module 4 points, Negative Logic, Diagnostics, 24VDC/ 0.5A

SH100-100-FLEX

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SUN 375-3540

PCISA-945GSE-N270-R11-SAM

pci-232/485

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變送器 3RS11 42-2GW80

1497-L-BASX-0-N Control Circuit Transformer

1606-XLE480EPC XLE 20 Amp Power Supply

1764-24AWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBEPB60ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 60 UNITS

Operator Interface 2711-K5A16L1 PV550 MONOCHROME KEY, DF1 & RS232 PRINT

Support 6171-PCSS SUPT RENEWAL CONTRACT FOR 6171PCS

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Motion Control 2090-XXNFY-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,30M

GABI3D200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO 24VDC GE LABEL

IC641SWC313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & CDROM

IC800SSI107D2 7.2 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 115/230 VAC

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PXI-6255

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1492-MS6X12 IEC 6 x 12 mm Marker Card

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1756-PA72 ControlLogix AC Power Supply

188-K1C250 Miniature Circuit Breaker 25 A

194E-KA32E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF03 Kinetix 3m Flexible Cable

2090-UXNBMP-18S09 MP-Series 9 m Length Brake Cable

BC646SPI365 Solution Provider Annual license w/Additional iSuite

GC647IFESGCLNTCDV GCC iFIX Optn: ESig & ERec iClient Dev

IC200ALG331 Analog output 16 bit voltage/current 4 isolated channels

IC646MBT001 Machine Edition Traditional Development Suite

IC647IFPRRN00075C iFIX Profsnl SCADA 75 I/O Runtime (M1Component Part)

IC660SLD024 Red Safety Label Kit for IC660BBD024 Genius Blocks

IC697CHS750RR Series 90-70, 5 Slot Rack, Rear Mount

IC800CBL064 Replaced by cable IC800CBL067

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

Industrial Computers 6182H-7KRH4B VVCE 700, KEYPAD, STD MEM, ENET, AC

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Motion Control

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