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HWS50-3,

HWS50-3

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3D打印在航空制造中的應用
1、打印渦輪葉片鑄造型芯
在鑄造金屬渦輪葉片時，為了形成高度復雜的內部冷卻通道結構，常使用陶瓷鑄造型芯。鑄造葉片冷卻后，將葉片從模具中取出，同時內部的陶瓷型芯需要溶解掉。
目前，陶瓷鑄造型芯的結構越來越復雜，通過傳統的注射成型方式已經無法實現。奧地利Lithoz公司采用LCM技術制造陶瓷葉片型芯，可以滿足航空航天和電力工業的需求。
LithaCore 450是由Lithoz公司自主研發用于3D打印陶瓷葉片型芯的硅基材料，制備精度高，燒結后的葉片型芯產品具有非常低的熱膨脹率、較高的孔隙率、優異的表面質量和優良的洗濾性等優點。典型的應用有：單晶鎳基合金渦輪葉片鑄造型芯、定向凝固鑄造型芯、等軸鑄造型芯。
2、打印發動機支架
2018年11月1日，GE增材制造宣布，美國聯邦航空管理局已批準3D打印支架用于波音747-8 機型的GEnx-2B發動機（雙轉子軸流式大涵道渦輪風扇發動機），該支架將取代傳統制造的電動門打開系統支架，其作用是打開和關閉發動機的風扇罩門，制造設備為GEAdditive Concept Laser M2多激光器選區激光熔融系統。



這款3D打印支架將在GE航空集團阿拉巴馬州奧本市的工廠開始批量生產。GE公司表示，與傳統方式制造的支架相比，3D打印技術將減少高達90%的材料浪費。在傳統支架的制造中，因金屬加工而產生的材料浪費約占50%。此外，3D打印支架采用了優化設計方案，重量比傳統支架輕10%。


據了解，這款3D打印支架為GE航空創造了兩個“第一”。首先，這是GE 第一個獲得認證的由ConceptLaser公司的選區激光熔融設備生產的3D打印零件。其次，這是GE航空第一次完成一種3D打印零件從設計到生產于10個月內開發完成。
在進行支架生產時，一次打印可以生產4個支架，在構建室中4個支架以互鎖設計的形式實現，打印材料為鈷鉻合金。
3D打印支架的制造成本低于原有成本，GEnx發動機的訂單量為2200臺，整體來看節約的成本非常可觀，并且3D打印支架比傳統支架更輕，將為航空公司節省燃料。
3、打印燃料噴嘴
2010年，空客將GE生產的LEAP-1A發動機作為A320neo飛機的選配，LEAP發動機中就帶有3D打印的燃油噴嘴。2015年5月19日，A320neo飛機首飛成功，裝有LEAP發動機的A320neo 同時獲得歐洲航空安全局和美國聯邦航空管理局的認證。
2018年10月8日，GE航空工廠慶祝第30000個3D打印燃料噴嘴的成功出貨。該噴嘴自2018年以來一直在該工廠生產，標志著規模化增材制造的重要里程碑，預計2019年這種產品將達到40000支。
 

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Application-specific products 1404-M805A-ENT 1404-M8 ETHERNET PM3000

Operator Interface 2711E-UK12EK10 PANELVIEW 1200E KEYPAD TO 1000E KEY MIGRATION KIT

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RSI Software Products 9301-2SE2500U4 UPGRADE: IN-SUPT: RSVIEW32 WORKS 150 TO 100K

RSI Software Products 9358-BEPB60U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO60

Motion Control MPL-A4540F-MJ24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S20 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,20M

GABI31200C2P/SE QUICKPANEL 10.5" TFT W/SE GE LABEL

IC641SWC301 LM 90-30/20/Micro Software, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI104RS1 4.3A, 115/230V, S2K Servo Controller for MTR Series Motors

PROFICY-SW Proficy Software Billing Only

PXI-6251

EBP-10E5 51-46603-0B10

HIOKI 2211C710

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1585J-M4UBJM-2 RJ45 Ethernet Media

1756-OW16IK ControlLogix 16 Point Digital Output Rel

188-K1C200 Miniature Circuit Breaker 20 A

194E-KA20E-P11 194E Load switch

2090-CFBM7DF-CEAF01 1 m Length SpeedTec Flexible Cable

2090-UXNBMP-18S01 MP-Series 1 m Length Brake Cable

BC646SPD365M Solution Provider Batch Key (M4)

GC647IFCLNTSRO050 GCC iFIX iClientTS Read Only 100 PK Runtime Version

IC200ALG327 Analog output 13 bit voltage 12 channel

IC646MBS001 Machine Edition Standard Development Suite

IC647IFPRDVUNLMTK iFIX Profsnl SCADA Unlimited Development (M1 Kit Part)

IC660SLD020 Red Safety Label Kit for IC660BBD020 Genius Blocks

IC697CGR935RR Hot Standby Genius Dual Bus CPU, 486DX4, 12K Discrete I/O, I M fixed u ser memory, Floating pt.

IC800CBL061 Power cable for A6/3000 motor. 14 meters

ControlLogix/1756 System 1756-M24 LOGIX5555 3.5MBYTE NONVOLATILE MEMORY

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Support 9352-WGE200R SUPT REINSTATEMENT CONTRACT FOR 9352WGE200

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ControlNet Products 1786-BNCJ CONTROLNET BNC COAXIAL CONNECTOR

RSI Software Products 9301-2SE235DEU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (DE)

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RSI Software Products 9399-WVRTUG WINTELLIGENT VIEW RUNTIME USER GUIDE

Motion Control 2090-DANBT-18S02 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 02M

BC646SPH365 Solution Provider Annual License w/Additional HMI Suite

IC300TRM012 Spring-clamp style I/O plug, 12-terminal

IC800APK130 130 Amp Alpha Series Amplifier Package

MTR-3T69-G-R-0-M-0RR Servo Motor Metric

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1494G-EF3N-421 NEMA 1494G Enclosed Disconnect

軟啟動器 3RW44436BC44

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1585D-M4HBDM-2 Micro D-Code, QD Style Ethernet Media

1756-A7XT ControlLogix 7 Slots XT Chassis

1794-IJ2XT Flex XT 2 Point Input Frequency Module

194E-CA16E-P11 194E Load switch

2080-LCD Micro810 LCD Display With Keypad

2090-CSWM1DF-18AA19 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYNANC1 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB159 Proficy GlobalCare Complete for Logic PC Runtime 1,500 I/O

HE693STG884 8-ch. +/-25mV, +/-50mV, +/-100mV with 16-bit resolution + weighing fun c.

IC610MDL179RR 115/230Vac Output w/Removable Term. Block (8 points)

IC647HSTSS15KM Historian Standard Server 15000 Points (M4 Key)

IC660BBD120 Block High Speed Counter

IC695ALG106 Isolated Analog module, 6 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000E-27 DataViews Devel Suite Visual Basic Java C++ Native C Custom Editor & Custom Data Source English v2.7

CompactLogix System 1769-IQ6XOW4 COMBO 6PT 24 VDC SNK/SRC IN, 4PT VAC/VDC RELAY OUT

PLC-5/1771 System 1771-EX EXTENDER, PROCESSOR/ADAPTER, STANDARD DENSITY

Distributed I/O 1799-AUXCON 2-POSITION PLUG FOR AUXILIARY POWER

Operator Interface 2711P-K6M1D PV PLUS 600 GRAYSCALE, KEYPAD, SRIO, DC PS

Support 9325-L2140R SUPT REINSTATEMENT CONTRACT FOR 9325L2140

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Support F1775-RM FIRMWARE UPGRADE FOR 1775-RM PLC3 PROCESSOR MODULE

RSI Software Products 9324RSFBCU2 UPGRADE RSFIELDBUS CONFIG SW 256 TO 1024 FB

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IC752CKT014 DATAPANEL 150 STARTER KIT

MTR-3N31-H-R-0-N-SRR Servo Motor Nema34 with Seal

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150-SPPB2UR SMC-50 POWER POLE ASSEMBLY 110A

1738-IB8M12 ArmorPoint 8 Point Input Module

1784-CP7 PLC-5 Communication Adaptor

193-KB63 4.5-6.3 A IEC Bimetallic Overload Relay

20-750-PBUS PowerFlex 750 Ser PROFIBUS DPV1 Adapter

2090-CSBM1DE-10AF05 Kinetix Cable Single DSL 2090-Series

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GA647IFPLSR00900 GCA iFIX Plus SCADA 900 I/O Srv

GP647IFESGDV00075 GCP iFIX Optn: ESig & ERec 75 I/O Dev

IC600BF842RR -10Vdc to +10Vdc Analog Input Module (8 channels)

IC647HSTCCP25M Historian Client Connection Pack 25 Users (M4 Key)

IC647TIAC TIA:Texas Instrument Unilink PC Adapter

IC693MDR390RR Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV010E-925 "DV-Draw Development on Intel Linux/Red Hat, English v9.25"

Pico Controllers D1760-UM001BENP PICO CONTROLLER USER MANUAL

PLC-5/1771 System 1771-OW16K CONFORMALLY COATED, CHNL-ISOL. CONTACT OUTPUT MDL.

Distributed I/O 1791-IOVW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS300 200 MICRON CABLE ASSEMBLY 300 METERS (984.2 FT)

Operator Interface 9399-2SE32UG RSVIEW32 USER GUIDE

Support 9356-PRO2300R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2300

Support 9324-RL0300PTS SUPT RENEWAL CONTRACT FOR 9324RL0300PT

EtherNet/IP Products 1403-NENET COMMUNICATION MODULE (ETHERNET)

RSI Software Products 9301-2SE3500ESU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (ES)

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44A730464-G24 Connector Kit, AC12, A12, A22, A30 & A40 Motor Encoder

IC200ALG326 ANALOG OUTPUT 13 BIT CURRENT 8 Channel

IC693PIF400 High Performance PC/AT Interface (PCIF) to Series 90-30 I/O with software

Silver Series 9323-L2300D PLC-2/1774-PLC OFFLINE/ONLINE PROGRAMMING

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PCM-4335

PCL-846A

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IPC-810E IPC-820 FSC-1815V2NA

PAC-125GWPX-R22

NUPRO-A40H 51-41807-1A30

1492-SPM1D630 MCB Supplementary Protector 63 A

變頻器選件 6SE6 400-0AP00-0AB0 中文 AOP 高級操作面板 420/440

電機啟動器 3VU16400MK00

150-CA11 Smart Motor Controller Accessory

1715-AENTR 1715 EtherNet/IP Comms Adaptor Module

1771-IV Driver Logic Input Module

193-EC4CB E3 Plus 5-25 A Current Relay

198-W112 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF05 MP-Series 5m Power Cable

2094-BL25S Kinetix Line Interface Module

DEMOCD00012 Proficy PlantTV DEMO CD

GFK-0771 C Programmer's Toolkit for Series 90 PCMs User's Manual

IC210CBL001 Programming Cable, PC to Durus Controller

IC647ASC002 PA SDK 2 Pak

IC647PPSOCC Proficy Process Systems Operator Console with CIMPLICITY

IC693CPU311LT 5-Slot Base With CPU in base (6K Bytes User Program) (LT)

IC754VGB06CTD VIEW BASIC 6IN TFTTOUCH DC FLAT GEF

MSI-DASH-UNL-43 Unlimited Dashboard Clients-43

SLC/1746 System 1746-R14 REPLACEMENT COVERS FOR SLC5/03,04,05 PROCESSOR MOD

Distributed I/O 1734-OW2 24 VDC COIL N.O. DPST RELAY MODULE

Application-specific products 1803-EEM21E12 EEM,32 PULSES,24V DC,8 ANALOG, 4 TO 20 MA, NEMA 12

Operator Interface 2711E-T10C15 PANELVIEW 1000E TOUCHSCREEN TERMINAL, 10.4" FLAT

Support 9302-BLDR SUPT REINSTATEMENT CONTRACT FOR 9302BLD

Support 9381-PP250ENS SUPT RENEWAL CONTRACT FOR 9381PP250EN

DeviceNet Products 1791D-8V8P DNET 24VDC CBLOCK I/O, 8 IN SOURCE 8 OUT SINK,BASE

RSI Software Products 9301-2SE3350FRE RSVIEW32 RUNTIME 5K (FRENCH)

RSI Software Products 9358-PBV01ENE RSBIZWARE BATCH FOR PLX VIEW ADDITIONAL CLIENTS

Motion Control MPL-B880C-MJ22AA MOTOR,SERVO,76.0NM,1500RPM,MULTI,460V

Silver Series 1398-DDM-009X DRIVE,15A PEAK, ULTRA 100 W/INDEX

HE660CGM224 Genius "C" Programmable Co-processor with (2) RS-232 ports

IC646TPD000 Pro Server Unlimited I/O Point Development and Run Time System

QDA-EDT-05P QuickDesigner Lite 5 Pack (download cabe NOT included)

ST-3118 STXi analog input module 8 Channels, 0~20mA, 12bit

USB-4432

PCI-1718U

ASTEC MP8-3L-2D-1E-05

ACS TECH80 SPiiPLUS PCI-4/8

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上位網卡 6GK1561-1AA01 CP5611,PCI 卡，用于臺式機

變送器 3RS17001AD00

1497A-A10-M6-0-N Control Power Transformer

1606-XLP100F Power Supply XLP 100 W Power Supply

1764-MM3 MicroLogix 1500 Memory Module

188-K4B200 Miniature Circuit Breaker 20 A

194L-HE6E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF40 40 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S40 Kinetix Drives 40m Standard Cable

CA-870-2 Adapter for True Position probe to GP-3102NT GagePort.

GC647SES010 GCScheduler Server Medium

IC200PKG103 I/O starter kit DeviceNet NIU

IC646TBLCLT002 Proficy Troubleshooter for Intelligent Historian Standard, Enterprise and Corporate Clients Access 2 Users

IC647NCN020 CIMPLICITY HMI for CNC Additional Connection

IC690CBL714 Cable, Dual-port, Multi-drop SNP

IC698ACC720 Shielded double slot faceplate, package of six.

IC800VMA042 400 W VersaMotion servo amplifier

SLC/1746 System 1746-C9 36-INCH RACK INTERCONNECT CABLE

Industrial Computers 6181P-17TS2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPC60ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 60 UNITS

Operator Interface 2711-K5A3L2 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100PTS SUPT RENEWAL CONTRACT FOR 93012SE2100PT

Support 9500-CPAKPSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKPSEN

ControlNet Products 9904-CNA10T CONTROLNET CNA10T ASIC (BOX OF 90)

RSI Software Products 9301-2SE2503ITE RSVIEW32 WORKS 100K WITH RSLINX (ITALIAN)

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Motion Control MPL-A520K-SK24AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,BRK,13.9KG

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GC646MDA159 Proficy GlobalCare Complete for View Development /Runtime 1,500 I/O""

IC641SWM701 Logicmaster 90-70 S/W Dev. Pkg., 3.5"/5.25" disks + paper docs.

IC800SSI228RD2 28A, 230V, DeviceNet S2K Servo Controller for MTR Series Motors

PSPC-DC-220 Prof Shop Floor SPC DC 1 User 220v

PXI-6515

PC-133 256MB

W26361-W1571-Z2-02-36

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83-0521-006

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1756-PB75 ControlLogix 24V DC Power Supply

188-K1D010 Miniature Circuit Breaker 1 A

194E-Y100M-1753-6N 100 A 194E Load switch

2090-CFBM7DF-CEAF60 Kinetix 60m Flexible Cable

2090-UXNFBMP-S12 MP-Series 12 m Length Feedback Cable

BC646TDV999 Viewer Development System with Proficy GlobalCare

GC647IFESGRNUNLMT GCC iFIX Optn: ESig & ERec Unl I/O Run

IC200BEM002 PLC network communications Profibus-DP slave

IC646MED010 Proficy Machine Edition Demo 10 Pack - Does not include license - Does not include Supplemental CD