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只有了解設(shè)備當前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計時或計數(shù)的當前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時間一般采用帶復位功能的時鐘來機械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學技術(shù)的不斷發(fā)展,PLC以其先進、可靠、方便靈活等諸多優(yōu)點,迅速成為從事自動控制系統(tǒng)設(shè)計與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計時、計數(shù)、復雜的數(shù)字運算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計PLC控制系統(tǒng)時,一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機界面進行連接當前廣泛將計算機作為控制系統(tǒng)的智能人機界面,PLC與計算機進行通訊時,須預先在計算機內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機上輔機微機控制系統(tǒng)中,上位機通過RS232C接口與PLC進行通訊,可實時地動態(tài)監(jiān)控系統(tǒng)的運行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導線。顯示的參數(shù)內(nèi)容較多時,就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點與數(shù)字顯示儀表構(gòu)成動態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個電路組成,每個提供64點(8點數(shù)據(jù)信號和8點選通信號)。C200H的多路輸出單元OD501可作為128點動態(tài)輸出使用。不用復雜的接線,即可簡單地實現(xiàn)與數(shù)字顯示設(shè)備連接。在動態(tài)輸出方式下,多個LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個信號,利用這一特性能夠快速而簡單地校驗連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個多輸出點單元,它占用PLC的多個通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當接點00000接通時,將從DM0001開始的三個通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機架或擴展機架上,使用晶體管輸出單元,任選其中三個輸出點作為zui基本的3S/OUT串行輸出接口:并行時鐘RCK,串行時鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進行進一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動一臺四位數(shù)字顯示器,只要一個數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個數(shù)據(jù)通道在相同時鐘的驅(qū)動下同時向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時驅(qū)動多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個3S/OUT驅(qū)動程序,各個要被傳送的字數(shù)據(jù)由MOV指令來捕捉,并傳送到各個對應(yīng)的字串行移位通道上,在串行時鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進行新的一幀傳送。
 

IC647PCM005 Proficy Change Management Server - 5 Concurrent Users

IC690CRG001 Battery charger. Compatible with rechargable battery (IC690RBT001) only. The rechargable battery is compatible with PAC controllers, Series 90-30 and Series 90-70.

IC697ACC802 I/O Cable (64 conductor) for IC697Vxxxxx modules. Five feet long

IC754VBF08CTD View Loaded 8In Color TFT Touch DC Blank

IC800VMMCONP003 VersaMotion motor power and brake connector (1 kW and 2 kW models)

ControlLogix/1756 System 1756-CPR2 REDUNDANT POWER SUPPLY CABLE

PLC-5/1771 System 1771-CX2 PLC-5 LOCAL I/O BUS TERMINATOR CABLE

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HE693THM665 6 channel thermocouple input module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.

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CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet

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IC647OMFC OMF:Omron Fins

IC693ALG390 Analog Output, Voltage, 2 Channels

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2090-CPBM4DF-14AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXLF-X330B Kinetix 6200/6500 Line Filter

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IC670MDL730 24VDC 2A Output, Pos. Logic, 8 Point, Electronic Short Circuit Protect ion

IC697MDL640 125 Vdc Input (16 Points)

IC800SLCPV100 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor. 10 meters

ControlLogix/1756 System 1756-PA75R 85-265VAC REDUNDANT POWER SUPPLY

Industrial Computers 6182H-12TEH6D VVCE 1250, TOUCH, EXT MEM, RIO/DH, DC

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ControlNet Products 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

RSI Software Products 9301-2SE2403ZHE RSVIEW32 WORKS 32K WITH RSLINX (CHINESE)

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CBL-14-ED-20 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 20 Ft.

IC610MDL126RR 115Vac Isolated Input (4 points)

IC800SLA2502 2500W, 230VAC SL Series Amplifier

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RSI Software Products 9399-RL50GR RSLOGIX 500 GETTING RESULTS GUIDE

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BC646MDC300 Logic Developer - PC & View Development/Runtime I/O

IC300OCS028 16 DC Inputs (pos/neg), 12 Relay Outputs (5 Amp), and CsCAN

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MTR-3T11-G-R-0-M-0-MODRR Servo Motor Metric Modified

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1746-P3 SLC Rack Mounting Power Supply

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194E-A100-1756 100 A 194E Load switch

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HE300RSL100 RTU Communications Interface for GE AF-300E$ Adjustable Frequency Driv es

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PLC-5/1771 System 1771-WE THERMOCOUPLE WIRING ARM FOR IX/IY

Distributed I/O 1794-IRT8 NON-ISOLATED, THERMOCOUPLE/RTD/MV INPUT MODULE

Communications 9399-WAB32LUGPT RSLINX LITE USER GUIDE (PORTUGUESE)

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Motion Control 8720SM-015S2ECS3 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SNS60

829-2-1 Thumbwheel Assembly. 2 Digit, 1 True. Dust Seal

IC200MDL631 INPUT 125VDC POS/NEG LOGIC ISO 8PT

IC697CPU780 Hot Standby Redundancy CPU, 386, 12K Discrete I/O, Exp. Mem., Floating Pt.

MTR-1324-E-D-E-S-MODRR Stepping Motor N34 3A Encoder SP MOD=Woodruff Key

ExpressCard-GPIB

EC5-1717CLDNA

Dialogic D/300SC-2E1-120

AIMB-742

HY-1206-2D11

801-8422-01 M

AD16-16(PCI)EV

1492-SPM3B130 MCB Supplementary Protector 13 A

軟啟動器 3RW40262BB15

通信模塊 6ES7 241-1AH32-0XB0 CM1241 RS232通訊模塊

150-F60NCD SMC Flex Smart Motor Controller

1734-IB2 POINT I/O 2 Point Digital Input Module

1783-BMS12T4E2CGNK Stratix 5700 18 port managed switch

193-EJM E1 Plus Jam Protection Module

20-750-DCBB1-F7 PowerFlex 750 Frame 7 DC Busbar Kit

2090-CPWM7DF-10AF90 MP-Series 90 m Length Power Cable

2098-DSD-010-DN Ultra 3000 Servo Drive

G-0008-A Footswitch Splitter (Y Cable)

GFK-2085 Connector and I/O Cable Application Guide

IC220PWR012 SEGMENT TERMINAL, FUSED 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP005 DNP3 Master Protocol for 5000 points

IC647ROC100M ROC:Fisher Remote Operations Controller for 500 Units

IC693MDL632CA Conformal Coated Input module 125 VDC 8 point NEG/POS logic.

IC756DVE000E-98 EO GECK (Graphical Editor Construction Kit) - Unix, English, Version 9 .8

MSI-QUAL-10 Quality Management Clients 10 Pack

PLC-5/1771 System 1771-ALXK CONFORMALLY COATED, PLC-5 LOCAL I/O ADAPT. MODULE

Distributed I/O 1790-T8BV8VX LDX I/O, 24VDC, 8 UNIV IN/8 SINK OUT EXPN TERM BLK

Communications 1788-ENBT ETHERNET/IP LOGIX DAUGHTERCARD

Operator Interface 2711E-U1B12C ENHANCEMENT KIT FOR PANELVIEW 1200 SER. F & G ONLY

Support 9305-RSVADDCPTR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCPT

Support 9324-RLD700S SUPT RENEWAL CONTRACT FOR 9324RLD700ENE

DeviceNet Products 9399-DNETGR RSNETWORX FOR DEVICENET GETTING RESULTS GUIDE

RSI Software Products 9301-2SE3400ITU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2U1R UPGRADE: OUT-SUPT: RSWIRE DET JIC ACAD TO PRF PACK

Motion Control 1326AB-B410J-S2L MOTOR,SERVO,460V,2.7NM,7250RPM,SINGL,IP67

2225 Greyline OS, 4 Line, (20) 4MM Chars, LCD. ASCII /Serial Interface, NEMA 4

HE800ACC012 Cage-clamp (screw) style I/O plug, 12-terminal. (Qty 1)

IC693ACC317 Connector Kit, 24 Pin, Qty (10), Crimp Type (For MDL654, 655, 752, 753)

QPK3D200C2P/B QUICKPANEL 6" TFT COLOR BLANK

TGT-000A-4-0 Target series 4-axis motion control module

SCC-AO10

Stradis SDM280e

SBC 92-506396-003 PCA-0166-00

JEVSA-YV250

HG2-6300P

MK300-PIO16/16

1492-SPM1B500 MCB Supplementary Protector 50 A

直流電源 6EP1437-2BA10 3 相 400-500VAC 輸入，24VDC/40A 輸出

電機啟動器 3VU13400MF00

1497D-A16-M10-0-N Gen Purpose Transformer

1608G-3F1 I-Grid 3-Channel Subscription Renewal

1769-OB32 CompactLogix 32 Pt 24VDC D/O Module

190S-AND2-CB40D-TE 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-N60-1753 Non-Fused 194R Disconnect Switch