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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)�損壞設(shè)備。本文介紹了在現(xiàn)場實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號節(jié)點(diǎn)。其長處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　　②強(qiáng)置辦法：使用PLC強(qiáng)置功用，對程序中觸及現(xiàn)場的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗(yàn)，對部分重要的現(xiàn)場節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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Motion Control 2092-DA4 DRIVE, 10.7A/24.8A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7008 A12/3000 Servo Motor, 64K Serial Encoder

IC200UDD110 28 point; (16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BUU014 VT100 Upgrade for Datapanel K

MTR-1454-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

NI 9220

ROCKY-3703E1V-AT-1.0

MIC-3056

PWR-C49E-300AC-R

PCA-6007VE

PLUM-001 P-900155

ROBO-667

1492-SPM3C400-N MCB Supplementary Protector 40 A

軟啟動(dòng)器 3RW40461BB05

模擬量輸入信號板 6ES7 231-4HA30-0XB0 SB 1231 AI 1 x 12 位

150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

193-ESM-VIG-30A-T E300/E200 30 Amp Sensing Module

20-750-I2B-E510F500 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA20 MP-Series 20m Servo Power Cable

2099-K7KCK-1 CONNECTOR KIT FOR KINETIX 7000

GA647IFESGDV00150 GCA iFIX Optn: ESig & ERec 150 I/O Dev

GP-2102NTSB GagePort Digital NT 2-port input - Sales BOM.

IC5007TBX0010 PanelPC 17 inch Performance Unit with Windows XP

IC647HSTCC100KM Calculation Collector for Historian - Standard Server 100000 Points (M4 Key)

IC647STR002 "Scheduler Training 2 days, per person"

IC693MDL748 48VDC Output, 0.5 Amps, Positive Logic (8 points)

IC756LDV000E-99 DV Development - Intel/Linux RedHat Op Sys, English, Version 9.9

Pico Controllers 1760-IB12XOB4IOF 12 DC IN 4 TRANS OUT AIAO

PLC-5/1771 System 1771-OBDK CONFORMALLY COATED, 10-60V DC OUTPUT MODULE

Distributed I/O 1791P-8V8P PROFIBUS 24VDC CBLK I/O,8 IN SRCE 8 OUT SINK,BASE

Communications 1786-BNC IMPROVED CONTROLNET RG6 COAXIAL CONNECTOR

Operator Interface 2706-PDHPP DH+ COMMUNICATION MODULE FOR 2706-P22R

Support 9701-VWSB025AS SUPT RENEWAL CONTRACT FOR 9701VWSB025AENE

Support 1747-PBASER BASIC DEVELOPMENT SOFTWARE SLC500 REINSTATEMENT

EtherNet/IP Products 2711P-K10C4B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

RSI Software Products 9301-2SE340JPU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U1R UPGRADE: OUT-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2K7L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,BRK,IP67

4261A-4-.8-N12 7 SEG PANEL DISP. 4 (.8") DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. NEMA 12

HMI-KPN-402 QuickPanel Keypad for 10.4" QPICxxx000

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/100Mbs w/built-in switch. No serial ports.

SPS-55W 24 VDC, 2.3 Amp, 55W power supply, Din Rail Mount

AKD-P01207-NBEC-0000

AIMB-240L-00A1E

BICOM B232-A

肯懋 HE-860

PEAK765VL2

HPU3200ADC

SRCP-BUSR2A

1492-SPM1D050-N MCB Supplementary Protector 5 A

通用型變頻器 6SE6 440-2UD13-7AA1 0.37KW,73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13403MK00

150-C37NBR SMC-3 37A Smart Motor Controller

1609-P3000N Uninterruptible Power Supply P UPS Acces