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編帶機的工作過程和關鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調節好載帶和氣源氣壓. 用人工或自動上上料設備把SMD元件放入載帶中,馬達轉動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經過兩個SENSOR,一個是計數用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉,同時刀頭也要生到上面的位置.計數SENSOR一般是用光纖,也用而且要求反應速度要快,這樣才不會漏計數.計數SENSOR可以數載帶的邊孔,也可以數成型凹槽.數邊孔的話要折算回來才能是正確的SMD個數.由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉動,也就能計載的邊孔數.

　　編帶機正常工作有三種狀態,連續,寸動和放氣,連續和寸動可以上料速度快慢選擇.放氣一般是在冷封裝的時候用的,這時候要求兩個刀頭往下壓,但壓力比熱封的壓力小.因為蓋帶本身有粘性,所以只需把蓋帶和載帶合在一起就行了.

　　上面說的是半自動編帶機的基本功能,如果是全自動編帶機,還要自動上料部分.進料部分一般是用步進或司服馬達帶一個可以轉動機械手臂,手臂下面裝一個吸嘴,用來把SMD元件從上料位置放到載帶上面,這時要求PLC要有脈沖輸出功能.進料的排料部分一般是有針對性做的.如果SMD元件是不分正反面,不分前后放置的,而且可以承受一般振動的,那就可以用振動盤來振動排料.如果是分極性而且是管裝的,比如說有些IC,那就可以利用重立,使IC一個接一個排放在吸片位置.當SMD元件放一個到載帶上,馬達拉動載帶前進一個位,這時候就要求馬達有快速啟動和停止的要求.通常一般帶殺車的調速馬達可以做到,但有時候也用步進馬達.

　　如果編帶機用上觸摸屏的話,不但可以簡化面板,而且可以根據刀頭氣缸的速度調節刀頭在上位和下位的時間.

　　四 、V80 PLC在編帶機上的應用

　　由于編帶機的控制簡易,對PLC的要求是性價比要高,穩定.德維森科技的V80系列中的M16DT-DC PLC早在05年就已經在編帶機上運用,先后在按鈕式編帶機,觸摸屏式編帶機,全自動編帶機上得到規模運用.由于V80 PLC編程方便好用,而且能帶高速脈沖輸出,硬件穩定,性價比高,深得廣大客戶的喜愛.
 

IC200TBM005 I/O AUXILIARY SPRING CLAMP STYLE

IC800SKCEV100 Encoder Cable, S2K to 1 - 5 kW S-Series Servo Motors, 10 Meters

MTR-1331-J-N-D-E-0RR Stepping Motor Nema34

PCIe-8432/2

PCA-6153

GWMP4200

G4S601-B

Socket 478 845GV Mini ITX

5AMVP3

PSA-110-401-1

1492-RIFM20F-F120A-2 Connection Products

上位網卡 6GK1561-1AM01 CP5611,PCI 卡，用于臺式機，含 5m MPI 電纜

變送器 3RS17001CD00

1497A-A11-M6-0-N Control Power Transformer

1606-XLP15A Power Supply XLP 15 W Power Supply

1764-MM3RTC MicroLogix 1500 with RTC Memory Module

188-K4B250 Miniature Circuit Breaker 25 A

194L-HE6E-375 Actuator Handle For Load Switch

2090-CPBM7DF-08AF60 60 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S60 Kinetix Drives 60m Standard Cable

CB1N-1WPM-0140-AZ Brake cable Alpha and Beta series motor s. 14 meters (replaces 44C742238-004 cable)

GC647SGM001 GCScheduler Series and Groups Module

IC200PKG104 VersaMax Ethernet NIU starter kit with I/O.

IC646TBLCLT005 Proficy Troubleshooter for Intelligent Historian Standard, Enterprise and Corporate Clients Access 5 Users

IC647NCS000 CIMPLICITY HMI Cluster Support Option

IC690CDP002 InfoLink CD Promotional 10 Pack

IC698ACC735 Shielded single slot faceplate, package of six.

IC800VMA072 750 W VersaMotion servo amplifier

SLC/1746 System 1746-IA16 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-17TSXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPCNT03ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 03 UNITS

Operator Interface 2711-K5A3L3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100R SUPT REINSTATEMENT CONTRACT FOR 93012SE2100

Support 9500-CPAKPSENS SUPT RENEWAL CONTRACT FOR 9500CPAKPSEN

ControlNet Products 9904-HYBD CONTROLNET DUAL CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503JPE RSVIEW32 WORKS 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-BEPNT60U2 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 10 TO 60

Motion Control MPL-A540K-MJ22AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,16.5KG

Motion Control 2090-XXNPMP-14S60 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,60M

GC646MDB000 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 8,000 I/O""

IC641SWM711 LM 90-70 S/W, Ethernet Network, 3.5"/5.25" disks + paper docs.

IC800SSI228RP2 28A, 230V, Profibus S2K Servo Controller for MTR Series Motors

PSPC-DC-220L Prof Shop Floor SPC DC 1 User 220v

PXI-6527

SDRAM 256MB PC-133

W26361-W1571-X-02

PCI AC6011

P-II SBC

96FMCFI-2G-ET-AP2

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數字量輸入/輸出模塊SM 6ES7 322-1BH01-0AA0 DO/16 24VDC，0.5A，可控硅輸出，光電隔離，20pin前連接器

行程開關 3SE53122SJ12

運行版軟件 6AV2105-2KK04-0AC0 SIMATIC WinCC Runtime 專業版 Powerpack Runtime Advanced 8192 PowerTags -> Runtime 專業版 8192 PowerTags V14

1585J-M8CBJM-11 RJ45 Ethernet Media

1756-PB75K ControlLogix DC Power Supply

188-K1D010-N Miniature Circuit Breaker 1 A

194E-Y16-1753-4A 16 A 194E Load switch

2090-CFBM7DF-CEAF75 75 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S12 MP-Series 12 m Length Feedback Cable

BC646TDV999 Viewer Development System with Proficy GlobalCare

GC647IFESGRNUNLMT GCC iFIX Optn: ESig & ERec Unl I/O Run

IC200BEM002 PLC network communications Profibus-DP slave

IC646MED010 Proficy Machine Edition Demo 10 Pack - Does not include license - Does not include Supplemental CD

IC647IFPRRNUNLMTC iFIX Profsnl SCADA Unlimited Runtime (M1Component Part)

IC660TBD022 Terminal Assembly for IC660BBD022

IC697CMM711RR Communications Coprocessor, CCM2 and CCM3

IC800MCUB12160XERR Stepping MotorCube 50 oz-in, Pulse/Direction, Encoder Feedback

ControlLogix/1756 System 1756-IB16I 10-30 VDC ISOLATED INPUT 16 PTS (36 PIN)

Industrial Computers 6182H-7TRH4B VVCE 700, TOUCH, STD MEM, ENET, AC

Process Control 9358-PBNT10ENE RSBATCH NT FOR PROCESSLOGIX 10 UNITS

Operator Interface 2711P-RAK15 PVP1500/VVCE1500 KEY/COMBO TO PV1400E KEY ADAPTER

Support 9352-WPM100R SUPT REINSTATEMENT CONTRACT FOR 9352WPM100

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ControlNet Products 1786-TNCLXT4 CONTROLNET TNC 75 OHM TERMINATOR PLUG

RSI Software Products 9301-2SE235KOU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9355-WABENE RSLINX PROFESSIONAL - ENGLISH

Motion Control MPL-A310F-SK24AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,BRK,4.2KG

Motion Control 2090-DANFCT-S04 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 04M

BC647MODEV Motion Developer with Proficy GlobalCare Complete & H/W Key

IC5002TAW0000 12" Intelligence Industrial PC, Standard Series Win2000

IC800CBL065 Use IC800CBL068 for New Applications: B2/3000 and B6/2000 Motor Power Cable, 14 Meters

OC647HSTSCADA100 Proficy Historian for SCADA 100 pts

PCIe-6363

SBC355 386SX

P845GV

Z001-PCB-V2.1

PCM-9386

SYSNIX PCI M103C

1492-M5X10H81-90 Connection Products

1494H-BN3H6 Heavy Duty Fusible Safety Discon Switch

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ET 200SP 6ES7136-6PA00-0BC0 故障安全型模塊F-PM-E 24VDC/8A PPM 標準型，基座單元類型C0

1585D-M4TBDM-12 Micro D-Code, QD Style Ethernet Media

1756-CP3 Logix Family RS232 Programmer Cable

1794-OA8 Flex 8 Point Digital Output Module

194E-CA32E-PE-TN 194E Load switch

2085-ECR Micro800 Expansion Module End Cap

2090-DANBT-18S03 TL-Series 3m Brake Cable

20AC5P0C0AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSS101 Proficy GlobalCare Complete for Logic Developer - State Standard w/Programming Cable

HE693THM409 4 ch. J, K, N, T, E, R, S, 0.5 deg C resolution, deg C/deg F engr. units

IC630MDL301RR 24Vdc Sink Input Module (16 points)

IC647HSTSS30KM-35 Historian v3.5 Standard Server 30000 Points (M4 Key)

IC660BLA021 Cover w/Label for IC660BBA021

IC695ALG616 Analog Input module, 16 channels single ended, 8 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The ana

IC756WDV009E-23 DV Development Sys Visual Basic, English, Version 2.3

CompactLogix System 1769-IR6 6 CHANNEL RTD/RESISTANCE INPUT MODULE

PLC-5/1771 System 9399-FW5FBGR RSLGIX FRAMWRKS FUNCTION BUILD.GET'G RESULTS GUIDE

Distributed I/O 1799-MP20 PLASTIC MOUNTING PLATE/4 SCREWS-20 PT BOARD

Operator Interface 2711P-T6C3D PV PLUS 600 COLOR, TOUCH, DH485, DC PS

Support 9342-L2200R SUPT REINSTATEMENT CONTRACT FOR 9342L2200

Support 9358-PBPC03S SUPT RENEWAL CONTRACT FOR 9358PBPC03ENE

Support F1779-KFMSERA FIRMWARE UPGRADE FOR 1779-KFM COMMUNICATION MODULE

RSI Software Products 9301-2SE2103DEE RSVIEW32 WORKS 150 WITH RSLINX (GERMAN)

RSI Software Products 9701-VWMR075DEU1 RSVIEW ME STATION RT 15 TO 75 DISP UPGRADE(GERMAN)

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Motion Control 2098-DSD-075X DRIVE, 35A/75A, ULTRA3000 W/INDEXING

ABI31200C2P/ABD QUICKPANEL 10.5" TFT W/AB DH+

IC200UMB001 VersaMax Micro 64, User Program Memory Module. Compatible with VersaMaxMicro 64 only.

IC752DFT000 Datapanel 150 - 240x64 LCD display with LEC backlight. Includes integrated keypad for data entry. Various sizes of text supported. No touch or PC/104 capability.

MTR-3S23-G-R-0-N-SRR Servo Motor Nema23 Flg with Seal

NI 9478

IOWA-8522-600-R10

ADAM-4021

GA-945PL-S3E

MATROX G2+/MILP/8D/IBM

GTS-400-PG-G

1492-J50 50 square mm Feed-Through Terminal Block

1492-SPM3D500-N MCB Supplementary Protector 50 A

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CPU 模塊 6ES7 516-3AN01-0AB0 CPU 1516-3 PN/DP，1 MB 程序，5 MB 數據；10 ns ；集成 X1: 2x PN 接口，X2: 1x PN 接口，X3:1x DP 接口

152H-C135XBD-50-8L SMC-3 Pump Panel w/Line Prot.Module, FB

1738-OB8EM12 ArmorPoint 8 Point Output Module

1784-U2DN DeviceNet to PC USB Interface Cable

193-NREC5ZZ E3 Plus Replacement Overload Relay

20-750-UFB-1 PowerFlex 750 Univ Fdbk Option module

2090-CSBM1DE-18AA05 Kinetix Cable Single DSL 2090-Series

20AB9P6A3AYNACG0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSR00900 GCA iFIX Profsnl SCADA 900 I/O Srv

GP647IFPLDV00075 GCP iFIX Plus SCADA 75 I/O Dev

IC600BF913RR 10-50Vdc Sink Output Module

IC647HSTCR20000KM Collector Redundancy Option for Historian - Standard Server 20,000,000 Points (M4 Key)

IC647TPD910 CIMPLICITY HMI ProServer 10000 I/O Development and Runtime

IC693PCM301LT Prog. Coproc. Mdl., 192 KB (47 KB Basic Prgm), w/Port Exp. Cbl. (LT)

IC756MDV000E-97 DV Development - Alpha OpenVMS Op Sys, English, Version 9.7

MicroLogix 1000/1761 System 1761-L32AAA 32 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-IL ANALOG INPUT MODULE

Distributed I/O 1792D-4BV0D 4 SINK/SOURCE INPUTS, 4 CONNECTORS

Communications 9300-RADM1 SERIES A REMOTE ACCESS MODEM (DESK TOP WITH CABLE)

Operator Interface D6190-6.5.15 CNTRLVW RAM 4MB ENHANCED MEMORY CARD(6190-MB14)MNL

Support 9356-SQLSAP250R SUPT REINSTATEMENT CONTRACT FOR 9356SQLSAP250

Support 1789-L10S SUPT RENEWAL CONTRACT FOR 1789L10

EtherNet/IP Products 9351-WESRT INTERCHANGE FOR WINDOWS RUNTIME

RSI Software Products 9301-2SE3500JPE RSVIEW32 RUNTIME 100K (JAPANESE)

RSI Software Products 9356-PRO2500U8 UPGRADE: IN-SUPT: RSSQL PROF.5000 TO 70000 TAG

Motion Control 0041-5069 N-3400 SHAFT SEAL KIT

44A735538 CPU323 Upgrade Kit latest revision

IC200CBL105 CABLE I/O NON-SHIELDED 2 CONNECTORS .5M

IC694ALG391 OUTPUT MODULE ANALOG 2 POINT CURRENT

MSI-SERVICES Professional services (Billed per hour)

cFP-AO-210

PCA-6145

DLITE/2/1/P 專業編輯卡 737-0102

SS61PD1A01 SS61PD1.5

C2W-3820V-R

DELL PE6850

CEGM45T2-SU9-M 067-10671-0001

1492-SPM2B160 MCB Supplementary Protector 16 A

軟啟動器 3RW30161BB04

電機啟動器 3VU16401MN00

150-F108NBDD SMC Flex Smart Motor Controller

1715-TASOB8DE 1715 8 Point Termination Assembly

1771-NR 1771 Analog Module

193-EC5HG E3 Plus 60-302 A Overload Relay

198E-DA1488T IEC IP42/NEMA 1 Metal Hinged Enclosure

2090-CPWM6DF-16AA01 TL-Series 1m Standard Power Cable

2094-BSP2 Kinetix 6000 Shunt Resistor

DEMOCD00100 Demo CD - See comment

GFK-0854 Series 90 Sequential Function Chart Programming Language User's Manual

IC210EDR008 Expansion unit, 24V DC Power Source, (4) 24VDC in/(4) out (Relay, 8 Amp)

IC647AUR005 PA Universal Reporting Client 5 Pak

IC647PRTEE010C Proficy Portal Enterprise Edition Client Pack 10 Users (M1 Key)

IC693CPU340RR CPU 340 Module, (16K Bytes user memory), 10K Reg., 3 msec/K

IC754VKL06MTD Starter Kit 6 In Mono View Loaded 24 VDC

MSI-DASHBOARD-50-43 Dashboard Client 50 Pack-43

SLC/1746 System 1746-RL50 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OA16

Distributed I/O 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

Application-specific products 9307-8MGDBCENE RSEMETRIX MGR(0-8 METERS),W/1MSSQL CLIENT LIC.

Operator Interface 2711-CBL-PM10 10METER RS232 CABLE, PV300MICRO TO SLC/PLC

Support 9302-H1R SUPT REINSTATEMENT CONTRACT FOR 9302H1

Support 9510-PB1000ENR SUPT REINSTATEMENT CONTRACT FOR 9510PB1000EN

DeviceNet Products 1799-DNETCON 5-POSITION OPEN STYLE PLUG FOR DN

RSI Software Products 9301-2SE3350KOU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9307-EMCHTENE RSENERGYMETRIX CHARTPLUS

Motion Control MPL-B980C-MJ22AA MOTOR,SERVO,122.0NM,1500RPM,MULTI,460V

Silver Series 1398-DDM-150 DRIVE,150A,PEAK,ULTRA 200

HE693ADC410 4ch., +/-10Vdc Analog Input Module, 2000Vac Isolation, 14-bit resolution

IC646TRT915 1,500 I/O Point Runtime System

QPGCTDE0000 7/4" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

ST-3704 STXi analog input module 4 Channels, RTD Connector Type

USB-6210

PC-488

92-005932-XXX

NDMC-035535

CWT-9300TC2

ROCKY-3703EVR

1492-RTB14N 14-Pole Screw Style Rtb Plug

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變送器 3RS17032AD00

1497A-A3-M8-3-N Control Power Transformer

1606-XLP60EQ AC or DC Input 24 to 48VDC Out 60W PS

1768-EWEB CompactLogix Enhanced Web Server Module

188-K4C160 Miniature Circuit Breaker 16 A

194R-30-NJ 194R 30 Ampere 4th Power Pole Module

2090-CPBM7DF-10AA40 MP-Series 40m Standard Cable

2090-XXNPMP-10S60 MP-Series 60 m Length Power Cable

CBL-13-ED-10 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 10 feet

GC647SVB001 GCScheduler Visma Business Adapter

IC200PWR101LT POWER SUPPLY 120/240VAC INPUT (LT)

IC646TBLSS10K Proficy Troubleshooter for Intelligent Historian for Hist 10000 Points

IC647NGM000 CIMPLICITY HMI HONEYWELL IPC620 Communications

IC692MDR741RR 16 DC input/ 12 Relay Output 120 Vac PS

IC698CRE030 600mHz CPU, Ethernet, Redundancy

IC800VMCB100 Motor power and brake power cable for 200 W to 750 W VersaMotion servo motors- 10 meter

SLC/1746 System 1746-IO12DC COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

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Operator Interface 2711-T5A12L1 PV550 MONO TOUCH, PBUS & RS232 PRINT

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Support ABTS-W102S ABT-SW102 PATHFINDER SW SUPPORT RENEWAL

ControlNet Products D1785-6.5.24 CONTROLNET PLC-5 HOT BACKUP USER MANUAL