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NND15-1515,

NND15-1515

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電子產品的機器大規模生產帶動了SMT蓬勃發展,貼片機的廣泛運用又對SMD電子元器件規模化標準封裝提出了進一步的要求.把SMD元件放入載帶,再用蓋帶通過封裝的辦法封裝起來就是常說的編帶.因為編帶機的控制方式簡易,早前的遍帶機是用繼電器搭起來的控制系統控制的.

　　半自動編帶機

　　后來隨著PLC和單片機控制板的價格下降,越來越多的編帶機采用了PLC或單片機板+普通按鈕的控制方式.只是單片機控制板給人簡易,不穩定的感覺,所以用PLC的編帶機廠商還是要多些.后來由于有些廠家用觸摸屏把按鈕替代了,這樣編帶機控制箱面板上的按鈕就大大減少了,同時接線也方便許多.上面說的都是半自動編帶機,要人工放料.再后來出現了全自動編帶機,它克服了大量人工放量帶來的高成本和不穩定性.當然全自動編帶機也有缺點,它不是每一種產品都可以封裝,只是有針對性產品才可以.

　　全自動編帶機

　　二 、編帶機的電氣組成

　　半自動按鈕式編帶包裝機的主要控制部分有:

　　1、 一個拉帶馬達,一般的是調速馬達,也有用步進馬達.

　　2 、一個壓帶電磁,兩個刀頭電磁閥,一個總電磁閥.

　　3 、兩個刀頭溫度.

　　信號輸入部分:

　　1 、一個啟停按鈕,腳踏啟停也并接一塊.

　　2 、一個刀頭升降按鈕.

　　3 、一個連續/寸動/放氣三選按鈕.

　　4 、一個計數SENSOR,一個料控SENSOR.

　　5、 一個壓帶按鈕.

　　6 、兩個熱電偶SENSOR.

　　電氣元件主要有:

　　1、PLC一個(I/O點數要求大于8/4).

　　2、溫控制器兩個.

　　3、調速馬達一個.

　　4、四個電磁閥.

　　5、 兩個固態繼續電器(溫控),一個普通繼電器(調速馬達),一個總的空氣開關.

　　6、一個計數器(如果改用觸摸屏式,則可以省去).

　　7、兩個光纖SENSOR(一個計數,一個作為料控).

　　三、編帶機的工作過程和關鍵點說明

　　編帶包裝機電和氣接好后,如果是熱封裝的話,讓刀升到合適的溫度,調節好載帶和氣源氣壓. 用人工或自動上上料設備把SMD元件放入載帶中,馬達轉動把

　　載帶拉到封裝位置,這個位置蓋帶在上,載帶在下,經過升溫的兩個刀片壓在蓋帶和栽帶上,使蓋帶把載帶上面的SMD元件口封住,這樣就達到了SMD元件封裝的目的.然后收料盤把封裝過的載帶卷好.

　　也有的不是熱封裝,是用冷封.所胃冷封,就是不用加熱就可以使蓋帶和載帶粘在一塊,這時候用的蓋帶要有粘性.封裝前,載帶一般要經過兩個SENSOR,一個是計數用的,一個是用來做料控的.料控是要檢測載帶里面有沒有漏放元件.如果檢測到有漏放,那么編帶機的馬達立刻停下不轉,同時刀頭也要生到上面的位置.計數SENSOR一般是用光纖,也用而且要求反應速度要快,這樣才不會漏計數.計數SENSOR可以數載帶的邊孔,也可以數成型凹槽.數邊孔的話要折算回來才能是正確的SMD個數.由于普通的光纖SENSOR都上兩三百塊,所以有些廠商干脆用歐姆龍的凹槽式光電SENSOR,在載帶邊孔上裝一個有齒輪,通過一個軸帶動另一個齒輪,后面一個齒輪的齒用來感應凹槽式光電SENSOR.這樣一來,載帶前進,帶動了齒輪的轉動,也就能計載的邊孔數.
 

Motion Control MPL-A540K-SJ22AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,230V,16.5KG

Motion Control 9101-0402 CONNECTOR KIT, MOTOR ENCODER, F/H, 90 DEG

IC200CBL555 Communications cable (RJ-45 to DB-9 pin RS-232, 2 meters) for VersaMax DP 45, 65 and 85

IC641PCC004 Complete Development System - 512 Points

MSC-TC-C Obsolete - Type J (0 to 760C) in/ 4-20 mA out

ST-5252 STXi Serial Interface module RS-232 , 2 Channels,32 Bytes,

JUKI-3711PTR

03-20814-01

NUPRO-842LV

PCA-6186

MB800V-R

3-540-137-02

1492-MCAA120 20 A UL489 Miniature Circuit Breaker

1494U-FC302R 1494U 30A Class R 250V Fuse Clip

軟啟動器 3RW44542BC36

SIMATIC STEP 7 V14 6ES7822-1AA04-0XC2 "Transition Package" PowerPack & Upgrade SIMATIC STEP 7 V5.5 -> 專業版 V14/2010 Combo + SUS

1585D-M4UBDM-1 Micro D-Code, QD Style Ethernet Media

1756-IG16 ControlLogix 16 Pt 5VDC D/I Module

1797-CEC FlexEx Bus Connector

194E-E32-1753-6A 32 A 194E Load switch

2090-CFBM4DF-CEAA05 MP-Series 5 m Length Feedback Cable

2090-MCNPMP-6S20 MP-Series 20 m Length Power Cable

BC646MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete

GC646VPP700 Proficy GlobalCare Complete for VersaPro Professional Edition - Single User License

HMI-CAB-C105 QUICKPANEL PRINTER CABLE

IC641HBR301 Max-ON Standard Software for 90-30 Hot Stand By Redundancy

IC647IFCLNTCRO001C iFIX iClient Read Only 1 PK Keyed (M1Component Part)

IC660EBA026 Electronic Assembly for IC660BBA026

IC695NKT001CA RX3i Ethernet NIU Kit Conformal Coated includes NIU (IC695NIU001) and Ethernet module (IC695ETM001). ENIU supports two serial ports and 20k of local logic. TheENIU must be installed in a IC695CHSxxx base.

IC756WRE049E-27 Runtime License Windows 25-49 Users English v2.7

FlexLogix System 1794-IB16 24V DC SINK INPUT MODULE, 16 POINT

PLC-5/1771 System D1771-6.5.97 SPI PROTOCOL INTERFACE MODULE USER MANUAL

Process Control 1757-PLXSIFG PLX HW UDC 3000/5000/6300 QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C15D1 PV PLUS 1000, KEY/TOUCH, CNET, DC PS, STD MEM

Support 9307-RSPDEVS SUPT RENEWAL CONTRACT FOR 9307RSPDEV

Support GML-DZR SUPT REINSTATEMENT CONTRACT FOR GMLDZ

Support F1785-L30BSERB FIRMWARE UPGRADE FOR 1785-L30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300FRU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (FR)

RSI Software Products 9701-VWSB250ENU1 RSVIEW SE STATION 25 - 250 DISPLAY UPGRADE

RSI Software Products 9399-L5MAN 9399-L5MAN PLC-5 A.I. SERIES MANUAL SET

Motion Control 2098-IPD-HV150-DN HIGH VOLTAGE DRIVE, 34A/68A, ULTRA5000 DEVICENET

BC646MDA159 View Development /Runtime 1,500 I/O

IC300FOX104 FOX Fiber Optic Base

IC752SKT000 Mature, order Datapanel 150 instead. DataPanel K Starter Kit: Includes Datapanel K (DPK000), download & communication cables, WinCfg, user & programming manuals

MTR-3S65-H-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-5421

PEB-7764

ECB-650

S845WD1-E

FB2300

AR-B1570

1492-JKD3TP 2.5 mm Knife Disconnect Terminal Block

1492-WMG3 IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW44233BC44

緊湊型信號模塊 6ES7 522-1BL10-0AA0 DQ 32：數字量輸出模塊，晶體管 DQ 32 x 24 VDC/ 0.5A BA, 25mm 模塊，含前連接器

1585-C4FB-S100 1585 Ethernet Media Cable Spools

1746-OA8 SLC 8 Point Output Module

1788-EN2PAR 1788 Red ENet/IP to ProfibusPA Link Dev

193S-EEUE E1 Plus 18-90 A IEC Overload Relay

20-PP01068 INTERNAL FAN 80X80X32 FR9

2090-CSBM1DF-14AF40 Kinetix Cable Single DSL 2090-Series

20AC030A3AYNADC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-DE-MT WORKBENCH-DEMO

GQPI3D200E2P 9 inch Monochrome EL/ GE Fanuc Label/ 24VDC/ UL/ cUL/ CE/ UL1604

IC600DB710RR DP Dual RS-232C Module (DPU)

IC647HSTCSEO75KM eSignature Option for Historian - Enterprise Corporate Server 75000 Points (M4 Key)

IC647WIMC WIM:Westinghouse IMPACC

IC694ALG232CA Conformal Coated RX3i Efficiency 16-Channel Advanced Analog Voltage Input module provides 16 single-ended or 8 differential input channels. 0 to 10 V (unipolar), -10 to +10V (bipolar) with 16 bit resolution. Advanced diagnostics. Requires Proficy? Ma

IC756SDV000CS-914 DV Development - Solaris Op Sys, Simplified Chinese, Version 9.14

MicroLogix 1200 System 1762-IF2OF2 4 CHANNEL ANALOG COMBO MODULE

PLC-5/1771 System 1771-SPI SPI PROTOCOL INTERFACE MODULE

Distributed I/O 1794-OB8EP FLEX I/O 24VDC 8 CHANNEL ELECT. FUSED 2AMP OUT MOD

Communications 9399-INTWINEUG INTERCHANGE FOR WINDOWS (ETHERNET) USER GUIDE

Support 6200-AGA7S SUPT RENEWAL CONTRACT FOR 6200AGA7

Support 9358-BIZDME2S SUPT RENEWAL CONTRACT FOR 9358BIZDME2

Support F1771-ASC FIRMWARE UPGRADE FOR 1771-ASC I/O MODULE

RSI Software Products 9324-RL5700NXENE RSLOGIX 5 PROFESSIONAL, ENU

RSI Software Products 9301-2SE350FRU3R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 32K TAG

Motion Control 8720SM-007S1CBS3 SPARE PART ONLY - GMS ITEM

78005069 Target Analog I/O Expansion Card Kit, 4 inputs/4 outputs

IC200MDD848LT MIXED OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT (LT)

IC697BEM741 FIP Bus Controllerfor 9070

MTR-1235-E-A-E-0RR Stepping Motor Nema23 Encoder

DAQ-MS01

PCA-6178VE

Dialogic D/120JCT-LS

MAGMA PCIHIF68

IPC-610L AKMB-G41M/E5300/2G/500G/DVD

PC104-DAS08

AFL-W10A-N270

1492-SPM3B030-N MCB Supplementary Protector 3 A

軟啟動器 3RW40241BB14

電機啟動器 3VU16402CQ00

150-F43NBRB SMC Flex Smart Motor Controller

1734-ADNX POINT I/O DeviceNet Adaptor with Subnet

1783-BMS06SGL Stratix 5700 6 Port Managed Switch

193-EGF E1 Plus GND Fault I Protection Module

20-750-BUS5-F8 PF755 FR8,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF03 MP-Series 3 m Length Power Cable

2097-V34PR3 Kinetix 300 Servo Drive

ET-GT-9ES-1 9 RJ45 Port Ethernet Switch

GFK-2059 VMIC - Analog Output User's Manual - IC697VAL348

IC220MDL751 OUTPUT, 24VDC POSITIVE LOGIC 0.5A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC050 DataMart 50 Reporting Clients

IC647REAC REA:Reliance Electric Automate 15/20/30/40

IC693MDL330 120/240 Vac Output, 2 Amp (8 Points)

IC756CDV001K-98 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.8

MSI-PROD-2-43 Product Mang Clients 2 Pack-43

PLC-5/1771 System 1771-DRS CONTROL COPROCESSOR, STATIC RAM MEMORY EXPANSION

Distributed I/O 1790-0W8X LDX I/O, 24VDC, 8 RELAY OUT EXPANSION , D-SHELL

Communications 1788-CNCR CNET LOGIX DAUGHTERCARD - REDUNDANT COAX MEDIA

Operator Interface 2711E-NT2 ANALOG TOUCH SCREEN REPLACEMENT KIT

Support 9304-WVR300S SUPT RENEWAL CONTRACT FOR 9304WVR300

Support 9324-RLD300ENR SUPT REINSTATEMENT CONTRACT FOR 9324RLD300EN

DeviceNet Products 2711-K10G10L1 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400ESE RSVIEW32 RUNTIME 32K (SPANISH)

RSI Software Products 9371-EJTI3 RSWIRE JIC TO IEC CONVERSION

Motion Control MPF-AIR-PURGE KIT,AIR PURGE, FOR ALL MPF,REQUIRES MPF-AIR-TOOL

2025 Greyline OS, 4 Line, (20) 4MM Chars, LCD, Quick Connect, NEMA 4

HE693THM666 6 channel thermocouple input module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 60Hz filtering.

IC670TBM001 Aux. Terminal Strip, Qty. 2 Barrier Style

QPJ-GEG-201 MODULE GE GENIUS

STXPBS232 STXi Profibus with 24VDC sink output, 32 points, expandable to 8 additional modules.

SCC-AI01

PCI-1733

IFRP-532NF

CQ04APC.2 CQ05APC

PCI-7031

MK620-PUC224

1492-SPM1B150-N MCB Supplementary Protector 15 A

直流電源 6EP1333-2AA01 120/230VAC 輸入，24VDC/5A 輸出

6ES71532BA100XB0

1497D-A13-M21-0-2 1EN PURPOSE TRANSFORMER

1606-XLSDNET4 1606 XLS 4 A DeviceNet Psy Power Supply

1769-L30ERMS Compact GuardLogix CPU, L30ERMS, 1M/0.5M

190E-BND2-CC16X 10-16 A Economy Starter W/Ckt-Bkr

194R-LNC17 194R UL Finger Safe Terminal Covers

2090-CPBM7DF-14AF30 MP-Series 30m Continuous-Flex Cable

2090-XXNPTN-16S N-Series to TL-Series Transition Cable

CBL-3T-RD-30 Resolver cable for MTR-3T series servo motors. 30 feet

GF-1326R Connecting FlashCable to Starrett Calipers, Micrometers.

IC200UAR028-24 Qty of 24, 28 point PLC< (16) 120VAC In, (12) Relay Out (2 at 10 amp & 10 at 2 amp), 120V/240AC Power Supply. Battery (IC200ACC403) is requ ired for data retention. Battery not included.

IC646TDV999 Viewer Development System

IC647OMFC OMF:Omron Fins

IC693ALG390 Analog Output, Voltage, 2 Channels

IC752DEM001RR Datapanel Demo Kit B

IC800VMM30LBKSE25 3 kW VersaMotion servo motor with 24 VDC holding brake (14.3 Nm)

SLC/1746 System 1746-N3 CONNECTOR-MATING CONNECTOR FOR 32 PT USER MADE CBL

Industrial Computers 6189V-SLDVDROM CD/DVD DRIVE READ ONLY (SLIM)

Application-specific products 1404-DM DISPLAY MODULE FOR POWERMONITOR

Operator Interface 2711-K6C8L1 PV600 COLOR KEY, DH+ & RS232 PRINT

Support 9301-2SE2500ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ZH

Support 9380-RSBAR10000S SUPT RENEWAL CONTRACT FOR 9380RSBAR10000

DeviceNet Products 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE3200FRE RSVIEW32 RUNTIME 300 (FRENCH)

RSI Software Products 9358-BPC60U3 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 30 TO 60

Motion Control MPL-B430P-SJ22AA MOTOR,SERVO,6.55 NM,5000RPM,SINGL,460V,6.4KG

Motion Control 2090-SCNP1-0 SERCOS FBR CABL,CONN,HARSH DUTY,JKT,PLASTIC,1.0M

GFK-1246 TCP/IP Ethernet Communications (Type 2) for the Series 90-70 PLC User's Manual

IC646MDD159 Logic Developer PC (HRT)1500 Tag Runtime & Development System

MSP-TCK-IN1 Obsolete - Type K (0 to 1300C) in / Pulse out

QPI-GEG-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: GE Fanuc Genius/ UL/ cUL/ UL1604

PXIe-4303

300693-06 500692-00

TE420P

ORION-400W

PCI-GPIB

LV-67C

1492-PD3141 175 A Power Distribution Block

電源模塊 6ES7405-0DA02-0AA0 PS405 輸入電壓 24V DC 4A

變送器 3RS17051KD00

TIA 博途數字化選件 6ES7823-0BA00-1CA0 SIMATIC OPC UA S7-1500 medium ( CPU-1515 / CPU-1516 (F) )

1585J-M8PBJM-8X 1585J Ethernet Media Cables

1760-NDC Pico Protective Cover

188-K2D320 Miniature Circuit Breaker 32 A

194L-E12-4501 12A 194L Load Switch

2090-CPBM4DF-14AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXLF-X330B Kinetix 6200/6500 Line Filter

BC647OEM0210 OEM Edge Program Additional Key - CIMPLICITY (Approval Required)

GC647IPWRTSUSBSEM iPower Option - TS Base Globalcare Complete part

IC200ETM001CA EXPANSION TRANSMITTER CONFORMAL COATED

IC646NHR000 Redundancy

IC647ITMM ITM:Intermec Barcode Readers

IC670MDL730 24VDC 2A Output, Pos. Logic, 8 Point, Electronic Short Circuit Protect ion

IC697MDL640 125 Vdc Input (16 Points)

IC800SLCPV100 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor. 10 meters

ControlLogix/1756 System 1756-PA75R 85-265VAC REDUNDANT POWER SUPPLY

Industrial Computers 6182H-12TEH6D VVCE 1250, TOUCH, EXT MEM, RIO/DH, DC

Process Control 1757-PFBUPG003 PROFIBUS LIC UPG 3 IOMS

Operator Interface 2711P-RW3 PV PLUS INTERNAL CF W/ OS & ME, 256 MB

Support 9357-ENETL3R SUPT REINSTATEMENT CONTRACT FOR 9357ENETL3

Support 9363-PORTALS SUPT RENEWAL CONTRACT FOR 9363PORTAL

ControlNet Products 1734-SSI SSI ABSOLUTE ENCODER INTERFACE

RSI Software Products 9301-2SE240DEU1R RSVIEW32 WORKS 1500-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B10UB1R UPGRADE:OUT-SUPT:RSBIZWARE BATCH 10 UNTS TO BUNDLE

Motion Control MPL-A430H-SJ22AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,6.4KG

Motion Control 2090-UXNFBY-S09 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,9M

CBL-14-ED-30 Encoder Cable, MTR-1235, 13xx, 14xx & 1N Series Splashproof Stepping Motors to IMC-D or S2K, 30 ft.

IC610MDL127RR 230Vac Input (8 points)

IC800SLA3502 3500W, 230VAC SL Series Amplifier

OC647IFGLBLDPNSRVENM iFIX WebSpace Dependent Server Enabler

PXI-2547

ACS-6169VE

PCE-5026

SBC81822

MATROX Meteor-Ⅱ751-0201

ASM 03-20870-22

1492-MCAA235 35 A Ul489 Miniature Circuit Breaker

1494U-LM31 1494U 100A Multi-port Lugs

軟啟動器 3RW44556BC34

Safety Advanced V14 6ES7833-1FB14-0YE5 STEP 7 Safety Basic V14 SP1 Upgrade

1585D-M4UBDM-7 Ethernet Media M12, Patchord

1756-IV32 ControlLogix 32 Pt 12/24VDC D/I Module

1797-PS2E2 FlexEx Power Supply

194E-E63-1753-6G 63 A 194E Load switch

2090-CFBM6DD-CCAA09 TL-Series 9m Feedback Cable

2090-SCEP10-0 Kinetix 10-10m Fiber Optic Cable

BC646MFC001 FANUC Ladder IIIC for OpenCNC with Proficy GlobalCare Complete

GC647ADC010 GC Dashboard Client 10 Pak

HMI-CAB-C53 CABLE 25 PIN FEMALE COMM

IC641SWP063 Series 90 PCM Support S/W, Term. Emulator/File Transfer (TERMF)

IC647IFCLNTSRO005M iFIX iClientTS Read Only 5 PK (M4 Part)

IC660EBD020 Electronic Assembly for IC660BBD020

IC695PSD040CA RX3i 24VDC power supply, 40 Watt Conformal Coated.

IC756WRE099E-26 DV Runtime Win 50-99 Per User Eng v2.6

FlexLogix System 1794-OB16 24V DC SOURCE OUTPUT MODULE, 16 POINT

PLC-5/1771 System D1785-6.5.19 1785ENET PLC5 ETHERNET INTERFACE MODULE USR MANUAL

Process Control 1757-PLXSIFV ASEA CONTROLLER QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

Support 9310-WED200R SUPT REINSTATEMENT CONTRACT FOR 9310WED200ENE