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ZWS150BP-36,

ZWS150BP-36

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　　1 引言

　　紡絲機紡出的滌綸原絲需經過牽伸定型后,才具有一定的纖度、強度、伸度和其它的物理性能。VC443A牽伸加捻機用于滌綸復絲生產過程中牽伸加捻工序。牽伸絲為低捻復絲，可直接或經加彈工序后供綢廠使用。它的電氣部分由電源控制系統、程序控制系統、錠子交流變頻調速系統、熱盤控制系統、熱板控制系統組成。隨著機電一體化技術的發展，對系統的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強、速度快,組態靈活和可擴展性的特點而得到了廣泛的應用，成為自動化系統中的基本電控裝置，故VC443A牽伸加捻機選用PLC可編程控制器，實現了生產的自動控制。

　　2 PLC選型設計

　　系統選用了日立公司的產品:E-64HR可編程控制器,作為主控單元，它有64個輸入/輸出點,其中40個開關量輸入點，24個輸出點，內置式電擦除EEPROM可以保護用戶方便的完成程序和參數的修改和存儲, PLC根據各輸入點所接按鈕，接近開關，接觸器等電器信號的狀態以及編制的軟件程序自動控制各電機，電磁閥，指示燈等，完成整個生產的工藝動作程序，鋼領板換向及成型自動控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標準編程器PGNJ等，體積小攜帶方便，可在現場實地進行程序調整和傳送。全部控制程序約276條，可見該系統軟硬件資源得到了相當充分的利用。

　　3 VC443A牽伸加捻機工藝

　　3.1 輸入信號

　　VC443A牽伸加捻機控制系統的輸入信號:主令按鈕、限位開關、接近開關、鈕子開關、撥盤開關的投入信號，全部為直流輸入，共有40點。

　　3.2 輸出信號

　　控制的負載主要分成三類:一是7臺交流電機:牽伸雙速電機M1、油泵電機M2、靠模升電機M3、靠模降電機M4、移絲電機M5、錠子電機M6、風機M7;二是用于控制鋼領板升降及側壓輥壓差的電磁閥;三是信號燈;四是計數器，共有24點，全部為繼電器接點輸出信號。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機M2運轉。(程序器的輸出50對應的LED發光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運轉。(程序器的輸出51對應的LED發光)

　　●程序器控制下，使計數器復零，進入準備工作狀態，內部定時器T01 T02接通，使鋼領板強迫進入廢絲盤位置，待TO0延時到斷開快速閥YV3，鋼領板在程序器控制下微動。(程序器的輸出76、65對應的LED發光，延時到熄滅，66、67對應LED交替發光)

　　●定時器TO1延時到，使接觸器KM3吸合，牽伸雙速電機M1帶動牽伸羅拉和上下牽絲盤低速運轉，低速指示燈亮，進入掛絲階段。(程序器的輸出52對應的LED發光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運轉。(程序器的輸出53對應的LED發光)

　　●程序器控制使電磁閥YV4斷電，側壓輥加壓。(程序器輸出64對應LED發光)

　　●定時器T02接通，延時到后接觸器KM4得電，牽伸雙速電機M1切換為高速運轉，高速指示燈亮，繼電器KA3吸合，移絲電機M5運轉。(程序器輸出54對應的LED發光。55對應的LED發光)

　　●定時器T03延時到后，鋼領板強迫上升，靠模上撞塊使底部打結開關SA2接通，定時器T04得電，使上升閥失電，實現底部打結，T04延時到上升閥YV1/1再次得電，強迫鋼領板快速上升，進入正常牽捻區，待T05延時到后切斷快速閥YV3，鋼領板在程序器控制下，以正常速度運動，同時接通繼電器KA4，靠模升電機M3運轉，帶動靠模緩慢上升，計數器開計長(程序器56對應的LED發光。65對應的LED在接通快速閥時發光，74對應的LED發光，有計長信號時發光指示)。

　　至此開車過程結束，機器進入正常紡絲。
 

SP2-4300F

Token-Ring PCI 34L5099

1492-L3Q-B IEC Term Blck 5.1x79x31.3mm Spr Clp

1494V-DJ644-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

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ET 200SP 6ES7131-6BF00-0AA0 DI 8x24VDC 基本型， 基座單元類型 A0

1585J-M8CBJM-1M5 RJ45 Ethernet Media

1734-IR2E POINT I/O 2 Point RTD Input Module

1783-HMS16T4CGN Stratix 5400 20 Port Managed Switch

193-EPT E1 Plus Module 193-EPT

20-750-EMC3-F6 PF750 600V,EMC KIT,W/PLT & CORES,FR6

2090-CPWM7DF-14AA01 MP-Series 1m SpeedTec Standard Cable

2098-DSD-075 Ultra 3000 7.5kW Servo Drive

GA646IFCLNTCRO025 GCA iFIX iClient Read Only 50 PK Keyless Runtime Version

GFK-2208 DeviceNet Reference Guide for Target ARS and IMC-D Controllers

IC220TBK087 POWER TERMINAL STRIP, 8 POSITION SPRING STYLE, QTY 10

IC647GE6C GE6:GE Fanuc CCM2

IC647SEP001 Scheduler ERP Project Mod.Adapter

IC693MDL645RR 24 Vdc Input, Neg/Pos Logic (16 Points)

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Communications 1770-KF2 DATA HWY/DATA HWY+ ASYNCHRONOUS INTERFACE MODULE

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HMI-BEZ-403 BEZEL 10.5" (QPICxxx0000) STAINLESS STEEL

IC693APU301 Axis Positioning Module (APM), 1 Axis

QPLCGAE0000 12.1" Color TFT, Ethernet CF CARD, 110VAC

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SCC-AI03

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電機啟動器 3VU13401MC00

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GF-5003R Connecting FlashCable to Ametek Accuforce III, IV.

IC200UDR164 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 115/240VAC Power Supply. (1) serial port and (1)optional communication port.

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1585J-M8UBJM-25 RJ45 Ethernet Media

1761-L16NWB MicroLogix 1000 16 Point Controller

188-K3C010 Miniature Circuit Breaker 1 A

194L-E25-1753 25 A 194L Load Switch

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BC647OPPSK01 OEM Edge Process M4 Key includes 1 physcial M4 key that authorizes Proficy Process System as well as all core products

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IC200MDL140LT INPUT 120VAC (1 GROUP OF 8) 8PT (LT)

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IC640HWP710 Series 90 Workstation Intf. (XT/AT) w/LM 90-70, Parallel/Serial

IC800SLCPZ100 Power Cable, 30-750 W SL Servo Motor, 10 Meters

OC647IPWRCLNDVM iPower Option - Dev Client

PXI-2598

siweisoft SW-8028

Fujitsu Siemens W26361-W64-X-04

GIN-3800V

SSC-6X86H

數據采集卡 3440506400

1492-MCBA2H80 80A Miniature Circuit Breaker

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1756-L74K ControlLogix 16 MB Controller

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GC647AQC010 GC Quality Client 10 Pak

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IC641VPS325 VersaPro Standard Edition 25 Pack - Windows Programming Software for S eries 90-30 and VersaMax PLCs

IC647IFPLDV00150K iFIX Plus SCADA 150 I/O Development (M1 Kit Part)

IC660ELB906RR PCIM Module and S/W Drivers

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PLC-5/1771 System D6200-6.5.17 AGA CAR(CAT.NO.6200-AGA5)PROGRAMMING MANUAL

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20-VB00330 PowerFlex Gate Driver Adapter Board

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20AC072A3AYNAEG0 PowerFlex 70 AC Drive 72 A at 37 kW 20A

GC646MDB000 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 8,000 I/O

HE693BZL100 Mounting bezel for compact OIUs.

IC600PM546RR CPU/DPU Power Supply, 125Vdc

IC647HSTESEO300M eSignature Option for Historian - Enterprise Server 300 Points (M4 Key)

IC655MDL552RR 12-24Vdc Output, Negative Logic (32 points)

IC694MDL350 120/240 Vac Isolated Output, 2 Amp (16 Points). Module requires a terminal block (IC694TBBx32 or IC693TBSx32). Only compatible with RX3i controllers. Compatible high speed serial bus on both Universal Base and Standard. Requires firmware 3.5 and ME

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MicroLogix 1500/1769 System 1769-OW8I 8 PT. VAC/VDC INDIV. ISOLATED RELAY OUTPUT MODULE

PLC-5/1771 System 1771-CX10 PLC-5 LOCAL CABLE

Distributed I/O 1797-BCNR CONTROLNET COAX BARRIER, REDUNDANT

Communications D1785-6.5.4 BACKUP COMMUNICATION MODULE(CAT.1785-BCM)MANUAL

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IC698ACC701 Lithium Battery pack

MTR-1337-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

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PLC-5/1771 System 1771-ICD INPUT MODULE, 20-60V DC, 16 INPUT

Distributed I/O 1790P-TN0C2 PROFIBUS,2 OUTPT ANALG CURRENT BASE,TERMINAL BLOCK

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Operator Interface 2727-TRA7 MOBILEVIEW AC ADAPTER

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EtherNet/IP Products 2711-B5A20L1 PV550 MONO KEY&TOUCH, ENET & RS232 PRINT

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Motion Control 1326AB-B520E-S2L MOTOR,SERVO,460V,13.0NM,3000RPM,SINGL,IP67

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