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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長和環(huán)境問題的日益突出，世界各國在發(fā)展汽車工業(yè)的同時，亦形成了降低燃油消耗、減少溫室氣體排放的共識。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟(jì)有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動機(jī)必備之術(shù)，汽油發(fā)動機(jī)也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺增長至3,800萬臺，年均復(fù)合增長率達(dá)12.18%，到2021年這一數(shù)字預(yù)計將增長到5,200萬臺。

巨大的市場空間也帶來了對工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運(yùn)行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點(diǎn)。

年輕而又奮進(jìn)的澳克泰，及時捕捉市場信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢實(shí)力，針對當(dāng)前渦輪增壓器殼體材料加工難點(diǎn)對刀具產(chǎn)品的要求，澳克泰采用超強(qiáng)韌性的基體提升刀片的強(qiáng)度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場測試，XN07/XN09面銑刀已經(jīng)達(dá)到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國外高端品牌刀具的性價比，贏得了客戶的廣泛好評及市場的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產(chǎn)品。但面對激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實(shí)力都感到格外驚喜，尤其是對它極佳的性價比優(yōu)勢十分滿意。很多客戶更是邀請我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進(jìn)一步幫助他們提效降本，收獲更高的加工效益。”澳克泰銑削產(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強(qiáng)大的加工效果之余，迫不及待地希望我們能幫助他們對精銑刀盤也進(jìn)行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對不同工況的完整解決方案。”
創(chuàng)新設(shè)計，極佳經(jīng)濟(jì)性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國產(chǎn)品牌的價格優(yōu)勢，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計將澳克泰高性價比、高通用性的競爭實(shí)力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計的刀片，可使用的有效切削刃數(shù)量達(dá)到14個，每個刃口的經(jīng)濟(jì)性都可謂具有無可匹敵的競爭力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護(hù)刀體避免生銹，不會輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計，最大程度的延長了刀體壽命，進(jìn)一步提升了刀具產(chǎn)品的經(jīng)濟(jì)性。另外，XN07/XN09面銑刀提供了6種刀片牌號（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實(shí)現(xiàn)最佳刀具性價比。
 

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1770-XF DATA HIGHWAY TERMINATOR SET

193-EC1DD E3 9-45 A Overload Relay

195-GA01 Auxiliary Contact

2090-CPBM7E7-10AF15 MP-Series 15 m Length Cable

2093-AMP2 Kinetix 2000 Axis Module

CP8B-1WEB-0070-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 7 meters

GF-AU5V Connecting FlashCable to Analog Unipolar +5 V (No connector).

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

Distributed I/O 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPK2D100L2P QUICKPANEL MONO 6" LCD GE LABEL

IC646MRD159 Logic PC (HRT) 1500 Tag Runtime System

MTR-3T23-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 4C5 PC Port is 25-pin male and port on CNC is 25-pin female. This is for hardware handshake communications.

PXIe-8510/2

PCI-I4DA

NuPRO-E340

DEXON SYSTEMS LTD DX-702

METEOR2-MC/4 751-0201

D945GSEJT

1492-RAFB424 IEC Term Blck 10 x 110 x 44.8mm Spr Clp