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VXI-PCIe-8361T現貨 in stock! 歡迎來電咨詢~！！

VXI-PCIe-8361T,

VXI-PCIe-8361T

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激光制造業亟需組建優秀的激光加工團隊，大力普及激光加工技術，設立激光加工教學、科研和生產基地，加大相關技術同步研究，將機器人技術、仿真技術應用等大規模地應用到城市軌道車輛制造中，發展我國自主特色的激光加工設備以及加工工藝。激光加工技術在城市軌道車輛制造中的應用，包括焊接、切割、表面改性、打標、快速成型、打孔及微細加工等。文章以城市軌道車輛為研究對象，闡述了先進激光焊接、激光切割在城市軌道車輛制造和輪軌表面處理等的原理和特點，分析了目前激光加工技術在城市軌道車輛制造中的特點和應用前景，為縮短與國外先進技術的差距，加快軌道交通技術儲備提供參考。

城市軌道交通已成為現代城市公共交通的主動脈，具有運量大、能耗低、效率高、污染小、準點率高等優勢。中國如今已成為全球城市軌道交通建設投入的主力軍，甚至連許多二線城市都具備了軌道交通建設的條件與需求。
隨著中國政府“十三五”規劃的提出，國家發改委已批復了多地軌道交通的規劃，到2020年投資預計將超萬億。目前城市軌道車輛制造行業中，激光加工制造技術備受矚目，其很大程度上提升了城市軌道車輛制造水平；輕量化與高速化的趨勢，也持續為其提出新方向、新課題。

由于中國的城市軌道交通起步較晚，因此為了縮短與國外先進技術的差距，應引進、研究和消化當前最新技術及設計思路，加快軌道交通技術儲備，探究激光加工技術在城市軌道車輛制造中的應用。車輛激光焊接車輛轉向架以及車體是城市軌道車輛上的關鍵構成，材質也經歷了普通合金鋼、不銹鋼、鋁合金型材幾個階段。目前在城市軌道車輛制造中，逐步引入了激光焊接等新的加工工藝。

激光拼焊

激光拼焊是城市軌道車輛中最被看好的技術之一，屬于無接觸焊接，可將不同鋼種、厚度、表面處理的鋼板焊接成一個整體，區別于電阻滾壓縫焊，通過自由組合，使得構件變輕，零件變少，不僅提高可靠性，為寬體車制造奠定基礎，同時也改善了焊接質量，提高了鋼材收得率，并降低了生產成本。

激光組焊

激光組焊在城市軌道車輛車身制造中舉足輕重，通過雙件組焊、多件組焊，將已切割成形的各類車身構件，焊接成白車身分總成，進而總裝成整車車身。激光組焊因其焊接強度高，可明顯改善車身強度、剛度及密閉性。焊接同時結合面小、變形小、焊接速度快、可焊材料范圍廣，適合于柔性化生產，投資效益好。但激光組焊技術也有明顯的缺點，如對夾具、被焊件、監測精度等要求嚴格，焊接后檢測評價和返修困難，一次性投入大等。

激光-電弧復合焊

1) 不銹鋼車體制造。城市軌道車輛車體通常選用不銹鋼車體，由于電弧焊接后熱影響及變形等較嚴重，因此為改善外觀，過去常常進行涂裝作業，而現在則選用激光或電阻焊進行作業。

通過長期加工技術應用的實踐、積累及分析，不銹鋼接頭焊接技術規范、疲勞曲線、硬度、抗拉強度、屈服強度、等技術指標相繼被取得或檢驗，車體激光焊接樣件的制評亦完成。


2) 車輛轉向架制造。城市軌道車輛轉向架通常選用日本進口或國產的中厚合金鋼板材，同時多選用熔化極氣體保護焊。用于長直縫焊接的機械人手臂，已被各廠商所引進，來改善焊接穩定性；而開具有不同規格的坡口，通常留較小鈍邊，以確保熔透。激光-電弧復合焊優化焊接效率，顯示了激光和電弧的特點；同時減少了設備和人員投入，降低了焊接成本，并且可選較大鈍邊。


車輛激光切割

激光切割技術特性城市軌道車輛制造廠商已大量使用激光切割技術，其加工的產品有很多，如車體、內裝板材、轉向架，常選用二維平面切割。激光可以加工出高精度、高切割斷面質量的零件外形、輪廓和孔。

固體(或CO2)激光切割機通常適用于碳合金鋼、不銹鋼，同時也適用于鋁合金板，可達到理想斷面加工質量和切割速度。以某企業為例，軌道車輛車體為不銹鋼，選用6 k W激光和剪板機對6 mm以下板材下料。車輛轉向架選用激光切割機對14 mm以下板材進行下料，其材料為Q345C低合金結構鋼。

下料環節激光切割

城市地鐵機車制造首先要準備相關材料，這個階段激光切割技術尤為重要。激光切割與火焰切割相比，切割速度快、工件變形小、加工精度高、適用性強、節料省錢、經濟適用[16]，因此激光切割技術已被廣泛用于軌道車輛制造中。以某企業為例，其高速動車組車體選用激光和剪板機對6 mm以下板材下料，材料為鋁合金板材及型材。車輛轉向架選用6 k W激光切割機對12 mm以下板材下料[17]。

 

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2090-CPBM7DF-10AA40 MP-Series 40m Standard Cable

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IC695PRS015 Pressure Transducer module. The serial port communicates with up to 15 Honeywell LG1237 Smart Pressure Transducer sensors. Requires firmware/software 6.5 or higher.

IC756WRE049J-99 DataViews Runtime for Windows 25-49, Per User, Japanese, Version 9.9

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IC694ALG392 Output module analog 8 points, voltage/current.

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電機啟動器 3VU16403CN00

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2090-XXNFMF-S04 Kinetix Drives 4m Standard Cable

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OC647IFGLBLRLYCLNPKM-55 iFIX WebSpace v5.5 Relay Client Pack 10 Users

20AD3P4C3AYNANC0 PowerFlex 70 AC Drive 3.4 A at 2 Hp 20A

20DD014A3EYNACANE PowerFlex 700S AC Drive 20D

20P41AB073RA0NNN PowerFlex DC Drive 230V AC 20 HP

2711-NV4 PanelView Accessory

280-PWRM24A-M2 ArmorConnect 3-PH Power Media drop cable

3G3MV-A4075 NEW 14KVA 18A 7.5KW 3相AC380-460V/50HZ/60HZ

1492-MCAA2H25 Miniature Circuit Breaker, 25 A

1494U-PC2 1494U Long Protective Cover

軟啟動器 3RW44562BC44

工程組態編程軟件 6AV2103-0XA04-0AA5 SIMATIC WinCC 專業版 max. PowerTags V14

1585D-M4UBJM-15 1585D Ethernet Media Patchcord

1756-L63S GuardLogix 8 MB Standard Mem Controller

1797-TPR FlexEx Accessories

194E-E80-1753-6G 80 A 194E Load switch

2090-CFBM6DF-CBAA02 TL-Series 2m Feedback Cable

2090-SCEP8-0 Kinetix 8-8m Fiber Optic Cable

BC646MPC001 Logic Developer PLC Configuration Tools with Proficy GlobalCare Complete

GC647AEC005 GC Efficiency Client 5 Pak

HMI-CAB-C86 CABLE PLC DIRECT DL240 P2, 250 P1, 350 P1

IC641SWP710 C Developer's Toolkit for Series 90 PCMs

IC647IFCLNTSRO050C iFIX iClientTS Read Only 50 PK (M1Component Part)

IC660EBD025RR Ph B 5/12/24Vdc Sink 32 CKT Electronic Asm

IC695SPF550 RX3i Single Mode 100base-SX (fiber 550m) Small Form Pluggable Transceiver Module

IC756WRE099J-99 DataViews Runtime for Windows 50-99, Per User, Japanese, Version 9.9

FlexLogix System 1794-OC16 FLEX 48 VDC OUTPUT MDL

PLC-5/1771 System D1785-6.8.6 REF.GUIDE CONNECTING PLC5

Process Control 1757-PLXSIFZF BAILEY INFI90 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C6D2 PV PLUS 1000, KEYPAD, ENET, DC PS, EXT MEM

Support 9324-FWRTENR SUPT REINSTATEMENT CONTRACT FOR 9324FWRTEN

Support 2707-DP1S SUPT RENEWAL CONTRACT FOR 2707DP1

Support F1785-L40LSERA FIRMWARE UPGRADE FOR 1785-L40L PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303DEE RSVIEW32 WORKS 1500 WITH RSLINX (GERMAN)

RSI Software Products 9701-VWSS000DEU1 RSVIEW SE 25 TO UMLTD DISP UPGRADE (GERMAN)

RSI Software Products 9399-RL53GRES RSLOGIX 5 GETTING RESULTS GUIDE (SPANISH)

Motion Control 1394C-SJT05-A MODULE,SYSTEM,5KW,SERVO,W/ANLG INTF,NO HIM

BC646MDE000 Logic Developer - PC & View Development/Runtime (HRT) 8,000 I/O

IC300OCS041 OCS with 2x20 LCD Display and with 16-key Keypad. 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network interface

IC752SKT015 DATAPANEL 160 STARTER KIT

MTR-3T12-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA06B-6130-K200 CZ7 power connector for BSVM1-20i Beta i series amplifier (included in amplifier kits)

20CD500A0ANNBNB0 PowerFlex 700H AC Drive 500 A 450 Hp 20C

20G1AGC205JA0NNNNN PowerFlex 755 AC Packaged Drive

25A-E0P9N104 PowerFlex 523 0.4kW (0.5Hp) AC Drive

2711P-T7C21D8S PanelView Plus 7 Standard 700

6SE6440-2UD38-8FB1 90KW

1492-L2Q-RE 1-Ckt Feed-Through Blk 2 Conn Pts 1.5mm

1492-XIMF-F24-2 FUSIBLE EXPANDER MODULE, 24V DC, 8 FUSES

軟啟動器 3RW44251BC46