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PXIe-6345,

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增材制造驅動創新設計

RenAM 500Q的主要驅動力 — 內置創新型光學系統是雷尼紹各部門（控制部、軟件部和機械工程部）齊心協力為RenAM 500Q設計的關鍵組件。
摻鐿光纖激光束進入光學系統后，由通過精密振鏡底座驅動的四對掃描振鏡引導，掃描振鏡旋轉，引導激光束覆蓋在加工托盤的粉末上。光學系統也會動態聚焦激光，不斷調整焦距，確保光束角度在平坦的工作區域內發生變化時光斑尺寸保持不變。要在粉末床上實現高精度加工，需借助專業的光學和控制工程技術；而這些技術經過雷尼紹多年來在REVO（用于坐標測量機）等產品上不斷研發改進，已經非常成熟。
雷尼紹利用自有增材制造 (AM) 技術生產出RenAM 500Q的光學系統。采用該技術一方面可使掃描振鏡的封裝更加嚴密，另一方面還可以設計出內部隨形冷卻水道，確保光學系統具有精確的熱穩定性。雷尼紹在制程中利用增材制造技術實現了上述創新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設備所面臨的瓶頸問題。
光學系統從構思到成品，離不開組合制造技術的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產，對零件、增材制造支撐結構及制造設計進行了進一步優化。
釋放生產力

新型四激光系統在不增大工作臺尺寸的情況下，可將生產效率提升3倍之多。大型增材制造設備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機械裝卸、較大工作區域內保護氣體的效率、資金成本的增加以及占地面積的增大等。要生產大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設備更具優勢。目前，中型設備面臨的主要阻礙是激光器數量有限而降低生產效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統的系統架構為基礎開發而成，兩者均可用于批量生產，但是存在一些明顯差異。最大的區別是RenAM 500Q有四個激光器，但是所有子系統都必須根據生產量的增加情況重新進行設計。此外，四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統的作業負擔。因此，雷尼紹的做法是在氣流中裝設一個熱轉換器來保持加工溫度的穩定性，同時利用預過濾旋風分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環利用率。
其他改進措施包括改善整個加工區域的氣流穩定性，顯著減少流程間的清潔作業量。RenAM 500Q在整個加工區域設置有四個激光器，因此保持光學系統和粉末床之間的精確位置關系也至關重要。工程技術的進步有助于確保上述目標的實現，這些進步包括使用精密運動配件重新定位刷粉器、縮短設置時間以及提高重復精度等。
結構緊湊，潛力巨大

要高效使用四個激光器，需進行更多的前期規劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來，激光器便可并行作業。初步研究顯示，同時加工多個相鄰零件時需格外小心，因為加工一個零件排放的廢氣可能會影響另一個零件。結果表明，盡管加工出的零件表面光潔度存在一些細微差異，但總體而言，激光器并行作業是一種最容易管理的加工情形，也是推薦給大多數用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應用場合。顯然，可以使用四個激光器加工同一個零件，并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床，用戶因而可以選擇最優化的加工策略。
 

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2090-CFBM7DF-CDAF75 MP-Series 75 m Length Feedback Cable

2090-CPWM7DF-16AF12 MP-Series 12m Length Power Cable

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IC647PCMSCH Proficy Change Management Scheduler

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GQPK-DEM-L02 QUICKPANEL JR DEMO 6" MONO LCD GE LABEL

IC646MRE300 Logic PC & View (HRT) 300 Tag Runtime System

MTR-3T43-J-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-1114 STXi input module 4 points, Positive Logic, 5VDC

20BC072A3AYNACC0 PowerFlex 700 AC Drive 72 A 37 kW 20B

20F11RC015AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A1P4N113 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140CPU65150C Quantum CC QUANTUM PROCESS- UNITY W/ 1024/7

281E-F23Z-25D-CR-3FR ArmorStart Direct Online RVSG Starter

C200H-DA001 模出單元,2路12位?D/A 4-20mA/1-5V/0-10V 可選

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存儲卡 6ES7952-0KF00-0AA0 FEPROM 存儲卡， 64K

變送器 3RS11202DD20

1497-F-M4-0-N Control Circuit Transformer

1606-XL960E-3 Power Supply XL 960 W Power Supply

1762-MM1 MicroLogix 1200 Memory Module

188-K3D020 Miniature Circuit Breaker 2 A

194L-HC4A-451 Actuator Handle For Load Switch

2090-CPBM7DF-06AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMF-10S20 Kinetix Drives 20m Standard Cable

BC647TPD000 CIMPLICITY HMI ProServer No Limit Development and Runtime System with Proficy GlobalCare

GC647PRTHE005 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 5 Users Ver 3.0

IC200MDL740 Output 12/24VDC POS LOGIC 0.5 amp per point(1 group of 16) 16 points

IC646PCN100 OpenProcess Operator Console

IC647MRA075 View Runtime 75 I/O with USB Hardware key

IC677CBLPWB0013 VersaMax IP Modular IP67 Voltage supply cable for local bus; A-coded, 5 position, unshielded 13.5 cm.

IC697PWR731RR Power Supply, 125 Vdc, 60 Watts, w/Power Supply Adaptor

IC800SSI216P2RR 16A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L40F 40 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RUL50 VERSAVIEW CE FIRMWARE UPGRADE LICENSE

Application-specific products 9358-PB10ENE RSBIZWARE BATCH FOR PROCESSLOGIX 10 UNITS

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IC800SLR002 Ext. Regen Resistor, 100 Ohm 225 W for 30-750W 230VAC SL Amplifiers

OIP-DSP1-C Operator Interface Panel

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20DD3P4A0EYNANBNE PowerFlex 700S AC Drive 20D

20SD600NEN PowerFlex 600 A SCR Bus Supply

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1492-MR5X8H1-20 Connection Products

1494V-RB2 Connecting Rod

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1585J-M4TBJM-20 RJ45 Ethernet Media

1756-OB32K ControlLogix 32 Point Digital Output

188-K1C005-N Miniature Circuit Breaker 0.5 A

194E-G3665 Abs Thermoplstc Encl 175 X 230 X 120 mm

2090-CFBM7DF-CDAF50 MP-Series 50 m Length Feedback Cable

2090-UXBB-DM15 Ultra Series Breakout Board Kit

BC646OEM0300 OEM Edge - Machine Edition Kit (Approval Required)

GC647DMC020 GC DataMart 20 Reporting Clients

IC200ALG240LT ANALOG INPUT 16 BIT VOLTAGE/CURRENT ISOLATED 8 CH (LT)

IC646IFCLNTCRO005C iFIX iClient Read Only 5 PK Keyless (M1Component Part)

IC647IFPLSR00900C iFIX Plus SCADA 900 I/O Server (M1Component Part)

IC660MLD025 Label for IC660BBD025 (Qty 100)

IC697BEM721 I/O Link Interface Module for the Series 90-70

IC800AIHV040 Alpha SVM1-40HVi Alpha HVi-series 40 amp amplifier kit

ControlLogix/1756 System

Industrial Computers

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IC300RCS082 8 DC Inputs (12/24vdc), 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc, 12 bit). 2 Analog Outputs (+/-10vdc). Built-in network interface ofr CsCAN or DeviceNet salve

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MTR-3T55-H-R-B-M-0 MTR series metric servo motor with resolver and brake

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25B-E1P7N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-BRCAP-M25 Cap, Sealing for M25 Source Brake

FR-F740-1.5K 2.7KVA 3.5A 1.5KW 3相AC380V/50Hz/60Hz

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1494F-P2 Disconnect Switch Handle

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1753-IB8XOB8 GuardPLC Digital Combo Module

1794-IB8 Flex 8 Point Digital Input Module

194E-AA32E-PE-TN 194E Load switch

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20AC3P5A3AYNACC0 PowerFlex 70 AC Drive 20A

GC646MPS010 Proficy GlobalCare Complete for Logic Developer - PLC Standard - 10 Pack

HE693PBS106 Discontinued Part. Check with GE IP on migration path.

IC610CHS114RR Rack, 24Vdc Power Supply (5 Slots)

IC647HSTSC40KM Server to Server Collector for Historian - Standard Server 40000 Points (M4 Key)

IC660BBA105RR Current Source Analog Output Block, 115Vac/125Vdc

IC694MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

IC756WDN009CT-22 DV Development Sys VB, Java, C++, C, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System D1762-RM001EENP MICROLOGIX 1200 AND 1500 INSTR. SET REF. MANUAL

PLC-5/1771 System 1771-P4S POWER SUPPLY, SLOT, 8A, 120V AC

Distributed I/O 1794-N2 FLEX DUMMY FILLER MODULE

Operator Interface 2711P-B6M1D PV PLUS 600 GRAYSCALE, KEY/TOUCH, SRIO, DC PS

Support 9323-PA2GR SUPT REINSTATEMENT CONTRACT FOR 9323PA2G

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Support F1772-LZPSERB FIRMWARE UPGRADE FOR 1772-LZP PLC2 PROCESSOR MODUL

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Motion Control 2094-BC01-M01 MODULE, INTEGRATED, 400/460V, 6KW CONV. 9A INV.

A06B-0153-B075#7008 A30/3000 Servo Motor, 64K Serial Encoder

IC200UDR002-24 Qty of 24, 14 point PLC, (8) 24VDC In, (6) Relay Out, 24 VDC Power Supply

IC752CBT010RR Datapanel 320T ME (Mono Expansion): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory and PC/104 capability.

MTR-1N32-I-E-D-S-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

ZA06B-0116-B175#0008 BM1/4000 servo motor with brake and 32k serial encoder

20BD481A0ANNNND0 PowerFlex 700 AC Drive 20B

20G11TF370AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D017 PowerFlex 520 7.5kW (10Hp) Power Module

372SPU47701V26 Quantum Concept 2.6 應用程序下載軟件

FRN 2.2E1S-7C 4.1 KVA 11 A 2.2KW 單相AC220V/50Hz/60Hz

A20B-2902-0070 A20B-2902-0070/02B

1492-SPM3D010-N MCB Supplementary Protector 1 A

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SIMATIC 存儲卡 6ES7 954-8LC02-0AA0 4 MB

150-SD1NUD SMC-50 SOLID STATE MOTOR CONTROLLER 361A

1738-8CFGM23 ArmorPoint 8 Point Combination Module

1783-US6T2F Stratix 2000 6+2 port unmanaged switch

193-EXP-DIO-42-120 E300 120V AC Digital Expansion Module

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2090-CPWM7DF-16AF03 MP-Series 3m Length Power Cable

20AB-DB1-D PowerFlex 70 Resistor Kit

GA647IFESGRNUNLMT GCA iFIX Optn: ESig & ERec Unl I/O Run

GP646IFCLNTCRO010 GCP iFIX iClient Read Only 25 PK Keyless Runtime Version

IC600BF802RR 24-48Vac/dc Input Module (8 points)

IC647HSTCC1KM Calculation Collector for Historian - Standard Server 1000 Points (M4 Key)

IC647TBLCPVC001 Virtual Campus for Proficy Troubleshooter and Cause+ - 1 User

IC693MDL753CA Conformal Coated Output module, 12/24VDC POS logic, 32 points. Interfaceis Fujitsu connector.

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Pico Controllers 1760-SIM INPUT SIMULATOR FOR 12 I/O DC PICO CONTROLLER

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Support 9381-PA5KENS SUPT RENEWAL CONTRACT FOR 9381PA5KEN

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RSI Software Products 9301-2SE330FRU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-PBEPB10ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 10 UNITS

Motion Control MPL-B640F-MJ22AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V

Motion Control 2090-UXLF-HV330 AC LINE FILTER,ULTRA,30 AMPS, 460V, 3 PHASE

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IC646NMF000 Mitsubishi FX Series Front Port OPC Server

MTR-3T67-G-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

ST-2114 STXi output module 4 points, TTL, 5VDC/20mA Inverting

20BC085A0AYNANC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

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22A-A4P5F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive

990XCA65609 Quantum 熱備模塊光纖電纜

284-MTRS22-M12 ArmorConnect Shielded Motor Cable

C200H-TC103 溫度控制,鉑電阻輸入2路,電流輸出