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PCI-6224現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~！！

PCI-6224,

PCI-6224

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過(guò)牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過(guò)程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤(pán)控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來(lái)愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開(kāi)關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開(kāi)關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見(jiàn)該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開(kāi)關(guān)、接近開(kāi)關(guān)、鈕子開(kāi)關(guān)、撥盤(pán)開(kāi)關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開(kāi)車主要控制過(guò)程

　　(1) 按“油泵開(kāi)”按鈕SB7，使接觸器KM5吸合， 油泵開(kāi)指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開(kāi)”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤(pán)位置，待TO0延時(shí)到斷開(kāi)快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下?tīng)拷z盤(pán)低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開(kāi)”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開(kāi)關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開(kāi)計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開(kāi)車過(guò)程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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C200H-IA121 輸入單元, 8點(diǎn), 100 -120 VAC

1492-PDLM2 Marking Strip

通訊處理器 6GK7443-1EX40-0XE0 CP443-1 高級(jí)以太網(wǎng)處理器，ISO，TCP/IP，UDP TCP，S7-通信

變送器 3RS10201DW10

1497-C-AXJK-0-N Control Circuit Transformer

1585J-M8VBJM-1 RJ45 Ethernet Media

1761-NET-ENI MicroLogix and SLC Communication Adaptor

188-K3C080 Miniature Circuit Breaker 8 A

194L-E40-1756 40 A 194L Load Switch

2090-CPBM7DF-02AA15 15 m Length DIN Power and Brake Cable

2090-XXNFT-S03 Kinetix Drives 03m Standard Cable

BC647PSC200 Proficy Process Systems 2000 I/O with CIMPLICITY with Global Care

GC647PCM050 GlobalCare Complete for Proficy Change Management Server - 50 Concurrent Users

IC200MDL244 Input 240VAC isolated 8 point

IC646NUU000 HMI Functional Upgrade Transaction Processing Fee

IC647MIEC MIE:Mitsubishi Melsec-A Ethernet

IC676CBLPBF050 IP67 Profibus Cordset - 5 Meters - Female Connector w/Leads

IC697MEM733RR Expansion RAM, 256K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104RD2 4.3 amp 115/230 VAC Devicenet S2K servo controller for MTR series motors

SoftLogix System

Industrial Computers 6182H-15TRH15D VVCE 1500, TOUCH, STD MEM, CNET, DC

Process Control 1757-DNBUPG35 DEVICENET LIC UPG 35 DNB

Operator Interface 2711-B5A14 PV550 MONO KEY&TOUCH, MBUS & RS232 PRINT

Support 9303-23S0E10R SUPPORT REINSTATEMENT CONTRACT FOR 9303-23S0E10

Support 9371-EJIC3S SUPT RENEWAL CONTRACT FOR 9371EJIC3

ControlNet Products 9230-IOLINXSDK I/OLINX DEVELOPER'S KIT FOR CONTROLNET & DEVICENET

RSI Software Products 9301-2SE2500DEU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT30ENE RSBATCH ARCHIVER 30 UNITS

Motion Control MPL-A4520P-SJ24AA MOTOR,SERVO,6.10 NM,5000RPM,SINGL,230V,BRK,9.5KG

Motion Control 2090-UXNPBMP-10S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,30M

CBL-3C-L1D-FLY-30 S2K Feedback Cable, Special for 3rd Party Motors with Hall Commutating Encoders, Flying Leads, 30 Feet

IC641CTL901 CIMPLICITY Control Offline Programmer

IC800SLM020N1KE25 200W, 115 V S-Series ServoMotor, 5.66 in-lb (0.64 Nm)

OC647IPWRSTDV00900M iPower Option - Std 900 I/O Dev

20AD8P0A3AYYNEG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0NYNACGNE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD207RA0NNN PowerFlex 460V AC 125 HP DC Drive

2711P-B10C4D9 PanelView Plus Terminal

280-PWRM24G-M6 ArmorConnect 3-PH Power Media drop cable

MT5Z-ST121B-EC NEW 黑白STN LCD 分辨率: 320×240點(diǎn),5.7英寸

1492-MCBA390 90 A Ul489 Miniature Circuit Breaker

1494V-DS600 Disconnect Switch

軟啟動(dòng)器 3RW44586BC44

運(yùn)行版軟件 6AV2103-0DA00-0AL0 SIMATIC WinCC 專業(yè)版 512 PowerTags

1585D-M8UGJM-4 Gigabit Ethernet Media

1756-M02AE ControlLogix 2 Axis Analog Servo Module

1799ER-IQ10XOQ10 Embedded I/O 20 Point Combo

194E-FA32EX-P11-6 194E Load switch

2090-CFBM7DD-CEAF05 Kinetix 5m Flexible Cable

2090-U3BB-D44 Ultra 3000 Breakout Board

BC646MQPU01 Machine Edition View for Quick Panel 1 user Upgrade from QuickDesigner with Proficy GlobalCare Complete

GC647ARC025 GC Reporting Client 25 Pak

I5T/1 Proficy Process Systems Tuning Tools from ControlSoft for Single Loop

IC646APS30002 Csense Predictive Soft Sensor 2 KPI's

IC647IFPLDVUNLMTM iFIX Plus SCADA Unlimited Development (M4 Part)

IC660ERD020 Genius 24/48Vdc Source Electronics Module for Redundancy T Output Co nfiguration

IC697ACC804 I/O Cable (96 conductor) for IC697Vxxxxx modules. Ten feet long

IC756XDV010CS-925 DV-Draw Development on Solarisx86 Op Sys, Simplified Chinese v9.25

FlexLogix System 1794-TB3K CONFORMALLY COATED, TERMINAL BASE 3-WIRE

GuardPLC Systems

Process Control 1757-UPGSIFF UPGRADE HW TDC3000 DATA HIWAY QUICKBUILDER I/F

Operator Interface 2711P-K12C4B2 PV PLUS 1250, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6008-SQS1R SUPT REINSTATEMENT CONTRACT FOR 6008SQS1

Support 2711-ND3UR UPGRADE: OUT-SUPT: PB 1200/1200E TO PB ND3

Support F1785-L80C15SERE FIRMWARE UPGRADE FOR 1785-L80C15 PLC5 PROCESSOR MO