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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問(wèn)題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來(lái)的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺(jué)。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開(kāi)展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門(mén)類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來(lái)看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問(wèn)題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問(wèn)題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過(guò)程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹(shù)立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過(guò)程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開(kāi)展。在此過(guò)程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開(kāi)展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過(guò)程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開(kāi)發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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Support 2706-NP5R SUPT REINSTATEMENT CONTRACT FOR 2706NP5

Support F1785-L40ESERC FIRMWARE UPGRADE FOR 1785-L40E PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ZHU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (ZH)

RSI Software Products 9701-VWSS000AENE RSVIEW SE SERVER UNLIMITED DISPLAY

RSI Software Products 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

Motion Control 1394C-AM50-IH MODULE,AXIS,INTL HTSNK,10KW,23.3A CONT,33.2A PK

BC646MDD159 Logic Developer PC w/Runtime (HRT) 1,500 I/O

IC300OCS035 OCS with 2x20 LCD Display and with 16-key tactical feel keypad. Built in I/O no expansion. One RS-232 serial port supporting CsCAN and RTU Master/Slave. 8 DC Inputs (12/24vdc), 6 Relay Outputs (4.0A per point).No network interface.

IC752SKT009 Datapanel 150 Starter Kit: Includes Datapanel 150 (DFT000), download & communication cables, DataDesigner, user & programming manuals.

MTR-3T12-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

ZA06B-6130-H402 External regeneration resistor rated 100 Watts for BSVM1-20i Beta i series amplifier

20CD300A0ANNBNA0 PowerFlex 700H AC Drive 20C

20G1AGC140JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-E022N104 PowerFlex 523 15kW (20Hp) AC Drive

2711P-T6M20D8 PanelView Plus 6 6 Grayscale Touch DC

6SE6440-2UD34-5FB1 45KW

1492-L2-G IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM4024-8R Connection Products

軟啟動(dòng)器 3RW44251BC35

工藝模塊 6ES7 551-1AB00-0AB0 TM PosInput 2，2 通道計(jì)數(shù)與位置采集 ( 增量型 / 絕對(duì)值編碼器 SSI，RS422 和 5V TTL 信號(hào) ), 35mm 模塊，不含前連接器

1585-C8PB-S300 Cable Spool Ethernet Media

1746-R14 SLC Replacement Cover

1790-T16BV0X CompactBlock LDX Expansion Block

194E-A16-1753-4N 16 A 194E Load switch

20-PP10032 Fiber Optic cable w/ 24 VDC Power Signal

2090-CSBM1DF-18AA50 Kinetix Cable Single DSL 2090-Series

20AC043A0AYNACC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC-FDT-DTM-SW2 FDT-DTM Software for use in FDT frame applications (NV project version). extension of the existing DTM, enhanced to better support E thernet.

HE660BGM424 Discontinued Part. Check with GE IP on migration path.

IC600LR612RR 4K/8K Combined Memory

IC647HSTES40KM Historian Enterprise Server 40000 Points (M4 Key)

IC651ENS040 Series 90-70 MMS/Ethernet Software

IC694BEM321 RX3I Communication Module, I/O Link Interface Module (Master). Module is on the high speed serial bus.

IC756SDV001E-914 DV Development - Solaris Op Sys Addt'l User, English, Version 9.14

MicroLogix 1500/1769 System 1764-MM1RTC MICROLOGIX 1500 MEMORY MODULE WITH REAL TIME CLOCK

PLC-5/1771 System 1771-WHFB FUSED WIRING ARM (1.5A FUSE)

Distributed I/O 1794-OF4I ISOLATED ANALOG OUTPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32UGIT RSLINX USER GUIDE (ITALIAN)

Support 6233-5VDLR SUPT REINSTATEMENT CONTRACT FOR 62335VDL

Support 9358-BPMG02R SUPT REINSTATEMENT CONTRACT FOR 9358BPMGR02ENE

Support F1771-KA FIRMWARE UPGRADE FOR 1771-KA COMMUNICATION MODULE

RSI Software Products 9324-RLD0U6ENE RSLOGIX 5000 SERVICE ED TO FULL UPG, ENU

RSI Software Products 9301-2SE350PTU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK02ENE RSBIZWARE MATERIALTRACK (1 - 03 BATCH SERVER)

Motion Control 8720SM-018S2FAS2 18.5KW/41.4 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

829-4-1 Thumbwheel Assembly. 4 Digit, 1 True. Dust Seal

IC200MDL644 INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697PWR711*FM Power Supply, 120/240 Vac, 100 Watts, FM Approved ( *Rev. letter)

MTR-1324-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0033-B075#7008 B3/3000 servo motor with 32k serial encoder

20BD125A3ANNACA0 PowerFlex 700 AC Drive 20B

20G11ND034AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF026-CS PowerFlex 4M EMC Filter Kit

110XCA28202 Momentum RS232 COMM CABLE 2M (OEM)

294E-FD1P5Z-G1-3 Variable Frequency Drive

WLCA2 觸點(diǎn):1開(kāi)/1閉,10A 250VAC機(jī)械壽命:1500萬(wàn)次?撞壓式?滾珠擺桿型

1492-SPM3B200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW40261BB15

TS 模塊 6ES7 972-0MM00-0XA0 TS Module Modem

150-F780NBA SMC Flex Smart Motor Controller

1734-IE2V POINT I/O 2 Point Analog Input Module

1783-BMS20CGPK Stratix 5700 20 Port Managed Switch

193-EMRZ24 E1 Plus 24V DC Remote Reset Solenoid

20-750-EMC1-F2 PowerFlex 750 Frame 2 EMC Kit

2090-CPWM7DF-12AA09 MP-Series 9m Power Cable

2098-DSD-020-SE Ultra 3000 2kW with SERCOS Servo Drive

G-C441 PC to GagePort Cable and Power Supply (9 Pin)

GFK-2190 QuickPanel Nema 4X Bezels Installation Guide

IC220STR002 MOTOR STARTER DIRECT, 3.7KW/400VAC

IC647EIMM EIM:Honeywell EIM 620

IC647SBM001 Scheduler Batch Module

IC693MDL634LT 24 Vdc Input, Negative/Positive Logic (8 Points) (LT)

IC756DVE000K-97 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 7

MSI-QUAL-2-43 Quality Mang Clients 2 Pack-43

PLC-5/1771 System 1771-A2B I/O CHASSIS ASSEMBLY, 8 SLOT

Distributed I/O 1790D-8BV8B DNET LDX ,24VDC,8 UNIV IN/8 SRCE OUT BASE, D-SHELL

Communications 1770-CD3 DATA HWY TWINAXIAL CABLE, 300 FT/91 M

Operator Interface 2711E-UT12ET10 PANELVIEW 1200E TOUCH TO 1000E TOUCH MIGRATION KIT

Support 9305-RSVADFCDES SUPT RENEWAL CONTRACT FOR 9305RSVADFCDE