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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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Support 9358-BPMG02R SUPT REINSTATEMENT CONTRACT FOR 9358BPMGR02ENE

Support F1771-KA FIRMWARE UPGRADE FOR 1771-KA COMMUNICATION MODULE

RSI Software Products 9324-RLD0U6ENE RSLOGIX 5000 SERVICE ED TO FULL UPG, ENU

RSI Software Products 9301-2SE350PTU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-MTRCK02ENE RSBIZWARE MATERIALTRACK (1 - 03 BATCH SERVER)

Motion Control 8720SM-018S2FAS2 18.5KW/41.4 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

829-4-1 Thumbwheel Assembly. 4 Digit, 1 True. Dust Seal

IC200MDL644 INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT

IC697PWR711*FM Power Supply, 120/240 Vac, 100 Watts, FM Approved ( *Rev. letter)

MTR-1324-N-D-E-0 MTR series NEMA 34 stepping motor with series winding connection

ZA06B-0033-B075#7008 B3/3000 servo motor with 32k serial encoder

20BD125A3ANNACA0 PowerFlex 700 AC Drive 20B

20G11ND034AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-RF026-CS PowerFlex 4M EMC Filter Kit

110XCA28202 Momentum RS232 COMM CABLE 2M (OEM)

294E-FD1P5Z-G1-3 Variable Frequency Drive

WLCA2 觸點(diǎn):1開/1閉,10A 250VAC機(jī)械壽命:1500萬次?撞壓式?滾珠擺桿型

1492-SPM3B200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW40261BB15

TS 模塊 6ES7 972-0MM00-0XA0 TS Module Modem

150-F780NBA SMC Flex Smart Motor Controller

1734-IE2V POINT I/O 2 Point Analog Input Module

1783-BMS20CGPK Stratix 5700 20 Port Managed Switch

193-EMRZ24 E1 Plus 24V DC Remote Reset Solenoid

20-750-EMC1-F2 PowerFlex 750 Frame 2 EMC Kit

2090-CPWM7DF-12AA09 MP-Series 9m Power Cable

2098-DSD-020-SE Ultra 3000 2kW with SERCOS Servo Drive

G-C441 PC to GagePort Cable and Power Supply (9 Pin)

GFK-2190 QuickPanel Nema 4X Bezels Installation Guide

IC220STR002 MOTOR STARTER DIRECT, 3.7KW/400VAC

IC647EIMM EIM:Honeywell EIM 620

IC647SBM001 Scheduler Batch Module

IC693MDL634RR 24 Vdc Input, Negative/Positive Logic (8 Points)

IC756DVE000K-98 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 8

MSI-QUAL-25 Quality Management Clients 25 Pack

PLC-5/1771 System 1771-A2BK CONFORMALLY COATED I/O CHASSIS ASSEMBLY 8 SLOT

Distributed I/O 1790D-8BV8V DNET LDX, 24VDC,8 UNIV IN/8 SINK OUT BASE, D-SHELL

Communications 1770-CD4 DATA HWY TWINAXIAL CABLE, 400 FT/122 M

Operator Interface 2711E-UT12ET10 PANELVIEW 1200E TOUCH TO 1000E TOUCH MIGRATION KIT

Support 9305-RSVADFCDES SUPT RENEWAL CONTRACT FOR 9305RSVADFCDE

Support 9324-RLDSFCER SUPT REINSTATEMENT CONTRACT FOR 9324RLDSFCE

EtherNet/IP Products 1756-EWEB CLX ENET/IP ENHANCED WEB SERVER MODULE

RSI Software Products 9301-2SE3400JPU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (JP)

RSI Software Products 9371-RSWDI1U2R UPGRADE:OUT-SUPT:RSWIRE DES IED PROF ACAD TO STDAL

Motion Control 1326AB-B420H-M2K4L MOTOR,SERVO,460V,5.1NM,6000RPM,MULTI,BRK,IP67

2325-LV Greyline OS, 4 Line, (20) 5MM Chars, VFD, ASCII /Serial Interface, 10-30 VDC, NEMA 4

HMI-AGO-201 ANTI-GLARE OVERLAY 9"

IC693ACC335 Axis Terminal Block for the Motion Mate DSM302

QPK-DEM-S02 QUICKPANEL JR DEMO 6" STN

TGT-AI0V-16-0RR Target Analog Module 8 inputs/8 outputs

20BC5P0A0AYNACC0 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE099AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D1P4H204 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDM39000C Quantum 開關(guān)量DC混合模塊,16點(diǎn)輸入,24VDC;8點(diǎn)輸出,

284E-FVD4P0Z-10-CRN EtherNet Variable Frequency Drive

TL-F20MY1 12mm,電感式,二線,常開200mA 電源:90-250VAC溝形

1492-SPM1C005-N MCB Supplementary Protector 0.5 A

通用型變頻器 6SE6 420-2UC21-1BA1 "1.1 KW，149 x 202 x 172"

電機(jī)啟動(dòng)器 3VU13400ML00

1497D-A17-M14-0-N Gen Purpose Transformer

1608N-003A240V1S 3 A Mini DySC Sag Corrector

1769-OF4CI CompactLogix 4 Pt A/O Current Module

190S-ANEJ2-CB40C-KN 2.5-4.0 A Compact Comb Starter W/Ckt-Bkr

194R-NE160-1753 Disconnect Non-Fused IEC 3 Poles 160A

2090-CPBM7DF-16AA60 MP-Series 60m Standard Cable

2090-XXTFMP-S30 MP-Series 30 m Length Feedback Cable

CFDA-0WPB-0070-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 7 M"

GF-3650R Connecting FlashCable to VWR Temperature Transducer.

IC200UDR005-24 Qty of 24, 28 point PLC, (16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 120V/240AC Power Supply