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該體系采用PLC作為操控中心，完成PID閉環運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調速方法主動調理水泵電機轉速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術的發展與完善，變頻器及PLC在各個行業的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認可。一起傳統的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養費用過高等等。在此條件下各種恒壓供水方法應運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩定，功用強大，變頻器用于供水更加節能，所以廣泛使用在多層住宅小區生活消防供水體系中，現在許多場合也有使用，比方中央空調體系、供水加壓站、集中供熱等，這種方法經受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區已從98年運轉至今，體系穩定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉方法等參數在TD200文本顯示器上設定，壓力傳感器把用戶管網壓力轉換為0-10V標準信號送進PLC模擬量模塊EM235，PLC經過采樣程序及PID閉環程序與用戶設定壓力構成閉環，運算后轉換為PLC模擬量輸出信號送給變頻器，調理水泵電機轉速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉時刻累計功用，經過PLC的數據區保持可以斷電回憶。每次起動時先起動1#小泵，當用水量超越一臺泵的供水能力時，PLC經過程序完成泵的延時上行切換，切換原則為當前未運轉的大泵累計運轉時刻最少的先投入;當壓力超越時，PLC經過程序完成泵的延時下行切換，切換原則為當前正在運轉的大泵運轉時刻最多的先撤出。直到滿足設定壓力為止。尋求的最終目標為壓力恒定。

　　當供水負載變化時，變頻器的輸出電壓與頻率變化主動調理泵的電機轉速，完成恒壓供水。

　　體系還可經過PLC的實時時鐘主動守時供水，用戶在TD200上設定每天最多6段(段數也可設定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態顯示各種參數，如設定壓力，運轉壓力，水位高度，運轉方法，實時時刻，日歷，各個泵的運轉時刻累計(準確到秒)，運轉狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態顯示;

　　體系還有故障自確診功用，各泵發作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設備維修人員處理，并可回憶故障發作時刻及班次，以便追查原因及相關責任。

　　2、作業原理：主動手動方法

　　(1)手動運轉時，可按下按鈕起動中止水泵在工頻狀況下運轉，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現故障時的應急供水方法中。

　　(2)主動運轉時，悉數泵的運轉依程序主動作業。

　　上行過程：當在主動運轉方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設定壓力大，運轉壓力為零，所以運算輸出最大)變頻器依設定的上升時刻運轉，升速太快，體系沖擊很大。等泵運轉一會兒，管網壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網體系有關，在現場調試時這兩個參數在TD200上設定調整。管網越大，時刻越長。

　　當 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉，一起由PLC輸出一個開關量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應的泵變頻起動運轉;延時切斷1#小泵，體系中相應的一臺大泵變頻運轉，壓力主動調理，若體系壓力平衡，則頻率穩定在一個相對的規模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉，則1#小泵要斷開，大泵與小泵一起運轉時，小泵的功率很低。

　　下行過程：當體系壓力偏高，變頻器運轉在18HZ左右(18HZ以下泵的功率很低，經驗值)時，PLC程序判斷運轉在工頻狀況的泵累計運轉時刻(若只有一臺泵不作判斷)，運轉時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉頻率在50HZ，要不體系沖擊過大，簡單有水垂現象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉。這種情況在夜間或許發作，當供水管網很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設定，假如設定值過大，則體系不能迅速對管網的用水量做出反應;假如設定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設定壓力與運轉壓力在臨界切換狀況時，只要不超越答應的誤差規模內，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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2711P-B15C4A8 PanelView Plus Terminal

280-PWRM35A-M10 ArmorConnect 10 Meter M35 Patchcord

CPM1A-10CDR-D-V1 10點主機 DC24V、6點入， 4 點繼電器輸出

1492-MCEA225 Miniature Circuit Breaker, 25 A

1494V-FS60 Fuse Block

軟啟動器 3RW44652BC36

運行版軟件 6AV2104-0HA04-0AA0 SIMATIC WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4HBJM-1 RJ45 Ethernet Media

1756-OA16I ControlLogix 16 Point D/O Module

188-K1B130-N Miniature Circuit Breaker 13 A

194E-FA63-P11 194E Load switch

2090-CFBM7DD-CEAF50 50 m Length SpeedTec Flexible Cable

2090-U3CBB-DM12 Ultra 3000 Breakout Board Kit

BC646MSP001 Logic Developer State Professional with Proficy GlobalCare Complete

GC647ASC050 GC SDK 50 Pak

IC200ACC302 I/O input simulator

IC646CSPC001 Proficy Cause+ for Intelligent HMI/SCADA Client Enabler - 1X CAL

IC647IFPLRN00300M iFIX Plus SCADA 300 I/O Runtime (M4 Part)

IC660MLA021 Label for IC660BBA021 (Qty 100)

IC697ALG230RR Analog Input, Voltage/Current, 8 Channels

IC758DCH000 Consulting per hour

FlexLogix System 1788-CNF CONTROLNET LOGIX DAUGHTER CARD

GuardPLC Systems 1753-OB16 GUARDPLC DISTRIBUTED I/O - 16 OUT, GUARDPLC ENET

Process Control 1757-UPGSIFO UPGRADE MOORE APACS QUICKBUILDER INTERFACE

Operator Interface 2711P-T12C15D1 PV PLUS 1250, TOUCH, CNET, DC PS, STD MEM

Support 9220-CCS SUPT RENEWAL CONTRACT FOR 9220CC

Support 2098-UWCPRGR SUPT REINSTATEMENT CONTRACT FOR 2098UWCPRG

Support F1785-L86BSERE FIRMWARE UPGRADE FOR 1785-L86B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350ITU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (IT)

RSI Software Products 9701-VWSS250LENE RSVIEW SE SERVER 250 W/RSLINX ENTERPRISE

RSI Software Products 9399-WAB32UG RSLINX USER GUIDE

Motion Control 8720MC -D097-AN- 97 AMP D CHASSIS DRIVE,OPEN ENCL., LESS OPTIONS

BC646MRA159 View Runtime 1,500 I/O

IC300OCS992 Starter Kit includes IC300OCS052 and IC300OSW232. No simulator. Limited one per customer (DC/DC/Vin/Vout)

IC752WTG572 Display Station 2000 Serires - 15" active matrix XGA (1024x768) resistive touch screen

MTR-3T44-J-R-B-M-0 MTR series metric servo motor with resolver and brake

20AC8P7A0AYYNDC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC015A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ALD740AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-D037N114 PowerFlex 525 18.5kW (25Hp) AC Drive

2715-B15CA PanelView 5500 15 in. Graphic Terminal

FR-E540-7.5K 14KVA 18A 7.5KW 3相AC380V/50Hz/60Hz

1492-LAFB6 IEC Term Blck Spr Clp Fuse Blk

1494F-D60 Disconnect Switch

軟啟動器 3RW44346BC44

ET 200SP 6ES7155-6AU00-0BN0 IM 155-6 PN 標準型PROFINET接口模塊，不含總線適配器

1585D-D4TBJM-1 Micro D-Code, QD Style Ethernet Media

1747-NP1 SLC Wall Mounting Power Supply

1794-AENT Flex EtherNet/IP Adaptor

194E-AA16E-P11 194E Load switch

2080-DNET20 Micro800 DeviceNet Scanner Plug-In

2090-CSWM1DF-14AA09 Kinetix Cable Single DSL 2090-Series

20AC2P1A3AYNAEG0 PowerFlex 70 AC Drive 20A

GC646MODEV05PK Proficy GlobalCare Complete for Motion Developer 5 Pack

HE693IBS313 Discontinued Part. Check with GE IP on migration path.

IC609EXP120RR Series One Junior Expansion 24Vdc Sk In/Rly Out,115Vac P/S

IC647HSTSC100KM Server to Server Collector for Historian - Standard Server 100000 Points (M4 Key)

IC660BBA024 Block 24/48Vdc Analog Current Source 4 Inputs / 2 Outputs

IC694MDL732 Output module 12/24 VDC 0.5 amps 8 points, positive logic.

IC756WDC009K-23 DV Development Sys VB, Java, C++, Korean, Version 2.3

MicroLogix 1500/1769 System 1769-PA4 120/240 VAC INPT. PWR SUPPLY 4A @ 5VDC, 2A @ 24VDC

PLC-5/1771 System 1771-DA ASCII I/O MODULE

Distributed I/O 1797-IE8 EX ANALOG INPUT MODULE, 16 BIT, 8 PT., S.E.