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我國工業機器人與金屬成形機床集成應用的現狀與問題

工業機器人與金屬成形機床在制造原理和結構等諸方面均較為相似，如伺服電機驅動、數控系統控制，以及可實現精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業機器人的曬制上優勢較為明顯。而這些優勢帶來的巨大商機，早已被國內諸多目光敏銳機床制造企業所察覺。所以，早于多年前，便已有部分機床及企業介人對工業機器人
的制造與研發。發展至當前，我國開展工業機器人研制的金屬成形機床企業，主要為數控系統廠和主機廠兩類。其中，后者的產品門類較為齊全，主要優勢集中于成套項目承接。

然而現階段，雖然我國工業機器人與金屬成形機床的集成應用正日趨廣泛。但從行業的整體發展程度來看，二者集成應用在數量與規模上，均處于初級起步階段，與發達國家仍有較大差距。主要表現為以下幾方面 ：第一，工業機器人與金屬成形機床集成應用所處水平較低，諸多先進技術仍未充分應用。并且，應用形式僅是簡單地將金屬成形機床和工業機器人相組合，但各自使用分離的控制系統。第二，行業內部缺乏可借鑒與參考的技術標準規范或理論基礎，制造商與用戶均缺乏充足的知識與經驗。第三，工業機器人領域屬于新興行業，相關應用型專業人才十分匱乏，導致諸多項目受阻。總體而言，在工業機器人與金屬成形機床集成應用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發揮工業機器人與金屬成形機床的集成應用優勢，還需各餐祝主體的不懈努力。

4 、工業機器人與金屬形成機床集成應用的發展路徑

根據上文所述，當前我國工業機器人與金屬成形機床集成應用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應用進行探討，充分發揮二者的合力優勢，推進汽車制造企業發展進程。

其一，汽車機床企業在研制工業機器人的過程中，應充分發揮產業自身固有優勢，樹立更高的發展目標。制造商應立足于自身實際發展需要，完善工業機器人與金屬成形機床集成應用的基礎理論研究，提升工作工藝與轉配。同時，需不斷創新，突破減速器與伺服電機等基礎零部件的傳統束縛，大幅提高國產汽車制造工藝的質量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業機器人工作的協調開展。在此過程中，汽車制造商需加強對刀具中先進技術的應用研究，包括強刀具磨損與補償道具的自動檢測與更換等，有效保證汽車機床加工各單元工作的持續穩定開展。

其三，汽車加工制造商需對共同協調工作的雙方進行聯動設計，并對工業機器人與金屬成形機床做出適合雙方的相應調整，形成二者度集中的協調有機統一體。此設計與調整不單是改變機床機械的結構，還應包括調整設備傳感器與整合控制系統等，實現工業機器人與金屬成型機床的空間集成。

其四，在促進工業機器人與金屬成形機床的集成應用過程中，應制定較為完善的技術規范與流程，有效滿足二者對機械結構設計與控制系統等的特殊要求。因此，汽車制造企
業間應建立完備的組織聯絡機制，并在機制中建立必要的技術標準與規范，加強各環節的交流、溝通與協作，充分實現優勢互補、資源共享與發展合力，推進我國機床工具行業轉
型升級 [5]。

其五，為加快工業機器人與金屬成形機床集成應用的普及，應加大對專業領域人才的培養力度。一方面，需加大工業機器人研制與開發相關專業人才的培養力度，促進工業智能機器人的應用與普及。另一方面，在汽車金屬成形機床制造領域，應加強對工業機器人應用人才的培養，并不斷深化關人才的專業知識與技能水平。
 

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193-EMRZ24 E1 Plus 24V DC Remote Reset Solenoid

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2090-CPWM7DF-12AA09 MP-Series 9m Power Cable

2098-DSD-020-SE Ultra 3000 2kW with SERCOS Servo Drive

G-C441 PC to GagePort Cable and Power Supply (9 Pin)

GFK-2190 QuickPanel Nema 4X Bezels Installation Guide

IC220STR002 MOTOR STARTER DIRECT, 3.7KW/400VAC

IC647EIMM EIM:Honeywell EIM 620

IC647SBM001 Scheduler Batch Module

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IC756DVE000K-98 EO GECK (Graphical Editor Construction Kit) - Unix, Korean, Version 9. 8

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IC693ACC336 Auxiliary Terminal Block for the Motion Mate DSM302

QPKSBDN0000 6" Color STN, Blank Label, No Ethernet, CF, 24Vdc,UL,cUL,CE,UL1604

TGT-AI0V-8-0 Target series analog module with 4 inputs and 4 outputs

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284E-FVD4P0Z-10-DRN-DB1-SB-EMI EtherNet Variable Frequency Drive

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194R-NE160-1753 Disconnect Non-Fused IEC 3 Poles 160A

2090-CPBM7DF-16AA60 MP-Series 60m Standard Cable

2090-XXTFMP-S30 MP-Series 30 m Length Feedback Cable

CFDA-0WPB-0070-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, Straight Connector, 7 M"

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GFZ-65195EN Alpha SVU Series Amplifier Maintenance Manual

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IC675PDI161 Profibus Station IP67 24VDC Positive Logic 16 Inputs

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