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我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機(jī)器人與金屬成形機(jī)床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機(jī)驅(qū)動(dòng)、數(shù)控系統(tǒng)控制，以及可實(shí)現(xiàn)精確位置移動(dòng)的自動(dòng)裝置等。因此，金屬成形機(jī)床制造商在工業(yè)機(jī)器人的曬制上優(yōu)勢(shì)較為明顯。而這些優(yōu)勢(shì)帶來的巨大商機(jī)，早已被國(guó)內(nèi)諸多目光敏銳機(jī)床制造企業(yè)所察覺。所以，早于多年前，便已有部分機(jī)床及企業(yè)介人對(duì)工業(yè)機(jī)器人
的制造與研發(fā)。發(fā)展至當(dāng)前，我國(guó)開展工業(yè)機(jī)器人研制的金屬成形機(jī)床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機(jī)廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢(shì)集中于成套項(xiàng)目承接。

然而現(xiàn)階段，雖然我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級(jí)起步階段，與發(fā)達(dá)國(guó)家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用所處水平較低，諸多先進(jìn)技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡(jiǎn)單地將金屬成形機(jī)床和工業(yè)機(jī)器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標(biāo)準(zhǔn)規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識(shí)與經(jīng)驗(yàn)。第三，工業(yè)機(jī)器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項(xiàng)目受阻。總體而言，在工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中，許多理論與實(shí)踐問題均未得到充分認(rèn)識(shí)、論證與解決。
因此，要充分發(fā)揮工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用優(yōu)勢(shì)，還需各餐祝主體的不懈努力。

4 、工業(yè)機(jī)器人與金屬形成機(jī)床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當(dāng)前我國(guó)工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對(duì)二者的集成應(yīng)用進(jìn)行探討，充分發(fā)揮二者的合力優(yōu)勢(shì)，推進(jìn)汽車制造企業(yè)發(fā)展進(jìn)程。

其一，汽車機(jī)床企業(yè)在研制工業(yè)機(jī)器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢(shì)，樹立更高的發(fā)展目標(biāo)。制造商應(yīng)立足于自身實(shí)際發(fā)展需要，完善工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時(shí)，需不斷創(chuàng)新，突破減速器與伺服電機(jī)等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國(guó)產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機(jī)床的制造過程中，需加入充足的自動(dòng)化功能，促進(jìn)其與工業(yè)機(jī)器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強(qiáng)對(duì)刀具中先進(jìn)技術(shù)的應(yīng)用研究，包括強(qiáng)刀具磨損與補(bǔ)償?shù)谰叩淖詣?dòng)檢測(cè)與更換等，有效保證汽車機(jī)床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對(duì)共同協(xié)調(diào)工作的雙方進(jìn)行聯(lián)動(dòng)設(shè)計(jì)，并對(duì)工業(yè)機(jī)器人與金屬成形機(jī)床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機(jī)統(tǒng)一體。此設(shè)計(jì)與調(diào)整不單是改變機(jī)床機(jī)械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實(shí)現(xiàn)工業(yè)機(jī)器人與金屬成型機(jī)床的空間集成。

其四，在促進(jìn)工業(yè)機(jī)器人與金屬成形機(jī)床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對(duì)機(jī)械結(jié)構(gòu)設(shè)計(jì)與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機(jī)制，并在機(jī)制中建立必要的技術(shù)標(biāo)準(zhǔn)與規(guī)范，加強(qiáng)各環(huán)節(jié)的交流、溝通與協(xié)作，充分實(shí)現(xiàn)優(yōu)勢(shì)互補(bǔ)、資源共享與發(fā)展合力，推進(jìn)我國(guó)機(jī)床工具行業(yè)轉(zhuǎn)
型升級(jí) [5]。

其五，為加快工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的普及，應(yīng)加大對(duì)專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機(jī)器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進(jìn)工業(yè)智能機(jī)器人的應(yīng)用與普及。另一方面，在汽車金屬成形機(jī)床制造領(lǐng)域，應(yīng)加強(qiáng)對(duì)工業(yè)機(jī)器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識(shí)與技能水平。
 

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IC756WRE049J-23 DataViews Runtime for Windows 25-49, Per User, Japanese, Version 2.3

FlexLogix System 1794-IB8 24 VDC INPUT 8 POINTS

PLC-5/1771 System D1785-10.3 CLASSIC PLC5 PROGRAMMABLE CONTROLERS QUICK START

Process Control 1757-PLXSIFL PLX GE API LICENSE QUICKBUILDER INTERFACE

Operator Interface 2711P-B10C4D2 PV PLUS 1000, KEY/TOUCH, ENET, DC PS, EXT MEM

Support 9310-CPSR SUPT REINSTATEMENT CONTRACT FOR 9310CPSENE

Support 1747-OCUS OPEN CONTROLLER FAMILY UPDATE SERVICE

Support F1785-L36BSERC FIRMWARE UPGRADE FOR 1785-L36B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300JPU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (JP)

RSI Software Products 9701-VWSB250FRU3 RSV SE STATION 250- SE SRV 250 UPG (FRENCH)

RSI Software Products 9399-PDMAN 9399-PDMAN PID LOGISTICS MANUAL

Motion Control 2098-DSD-030-SE DRIVE, 15A/30A, ULTRA3000 W/SERCOS

BC646MDB150 Logic Developer PC w/Runtime 150 I/O

IC300MIX122 2 channel Current (4-20mA) Inputs, 2 channel Current (4-20mA) Outputs

IC752SKT002RR Datapanel 240T Starter Kit: Includes Datapanel 240T (BDT000), download & communication cables, WinCfg, user & programming manuals

MTR-3S67-H-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6120-H018 PSM-18HVi 18 kW high voltage power supply module for Alpha servos

20C-PP00045 CONN,PF700H SPARE PART, TERMINAL CONNECT

20G1ABE295AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-D030N114 PowerFlex 523 15kW (20Hp) AC Drive

2711P-T4W21D8S PanelView Plus 7 Standard 400W

6SE6440-2UD21-1AA1 1.1KW

1492-JTC3E IEC 2-Ckt Thermocouple Blk,Type E,2.5mm

1492-WTS3 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44241BC44

通信模塊 6ES7 540-1AD00-0AA0 CM：PtP RS232，通訊模塊

1585-C4TB-S600 Cable Spool Ethernet Media

1746-OBP8 SLC 8 Point Digital Output Module

1789-L60M SoftLogix 5800 L60 MED Controller

194E-80-C3 194E 3 Pole Terminal Cover

20-PP09023 FAN INVERTER WIRE HARNESS (X2 X7 X8 X9)

2090-CSBM1DF-18AA05 Kinetix Cable Single DSL 2090-Series

20AC030C0NYNANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8459-RT-MT Workbench Runtime Edition

HE190IBSRMU Interbus-S RMU (Remote Message Unit) supporting MMICOM.

IC600KD510RR Amber Operator Interface Terminal/ 12 inch CRT

IC647HSTES1250KM Historian Enterprise Server 1,250,000 Points (M4 Key)

IC647WMI920RR Series 90 PS/2 Parallel/Serial Interface Card

IC694ALG391 Output module analog 2 points, current.

IC756SDV000E-97 DV Development - Solaris Op Sys, English, Version 9.7

MicroLogix 1200 System 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

PLC-5/1771 System 1771-RT44 REMOTE TERMINATION PANEL, BASE VERSION, 4 CHANNEL

Distributed I/O 1794-OW8 RELAY CONTACT OUTPUT, 8 PT, ISOLATED

Communications 9399-WAB32CSDKPG RSLINX C SDK PROGRAMMER'S GUIDE

Support 6202-PLC3AS SUPT RENEWAL CONTRACT FOR 6202PLC3A

Support 9358-BIZUC2PS SUPT RENEWAL CONTRACT FOR 9358BIZUC2PENE

Support F1771-IEC FIRMWARE UPGRADE FOR 1771-IEC I/O MODULE

RSI Software Products 9324-RLD000DEE RSLOGIX 5000 SERVICE EDITION, DEU

RSI Software Products 9301-2SE350ITU4R RSVIEW32 RUNTIME 150-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-HSTS2500 RSBIZWARE HISTORIAN SERVER - 70K TAG LIMIT

Motion Control 8720SM-015S2EAS4 15 KW/33.4 AMP, 750 VDC, AC MOTOR WITH SNS60, +MPL

815 SLDERLSS Field CONN Adapter, Used W/995, 4161 (2-4 DGT). RIBB CBL O/I For Data LNS & Multiplex

IC200MDL240 INPUT 120VAC (2 GROUPS OF 8) 16PT

IC697CMM721RR Series 90-70 Carrierband Lan Interface (MAP 30)

MTR-1324-0-A-E-0RR Stepping Motor Nema34 Double Shaft

Z44A730465-016 Motor half key for B4/4000is or B4/4000HVis motor

20BD096A0NYNANC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

20G11NC104JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D2P5N113 PowerFlex 4M- 0.75 kW (1 HP) AC Drive

NWBM85D008 Quantum BRIDGE MUX

294D-FD4P2Z-G1 Variable Frequency Drive

S82J-15024D 120V/240VAC可選。容量：150W輸出24V 6.5A

1492-SPM3B060-N MCB Supplementary Protector 6 A

軟啟動(dòng)器 3RW40272BB14

電機(jī)啟動(dòng)器 3VU16403CL00

150-F5NBR SMC Flex Smart Motor Controller

1734-EP24DC POINT I/O Extension Power Module

1783-BMS06TL Stratix 5700 6 Port Managed Switch

193-EIO-43-240 E300/E200 240V AC Control Module

20-750-C6-E510F500 PF750,Fr8,Converter,600V 510A,690V 500A