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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶(hù)的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門(mén)易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶(hù)的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門(mén)子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶(hù)所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶(hù)管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶(hù)設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶(hù)在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫(huà)面顯得呆板，在PLC程序中操控TD200中的畫(huà)面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類(lèi)型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開(kāi)PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類(lèi)推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開(kāi)，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類(lèi)推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車(chē)功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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GC647SCDK001 GCScheduler API Developers Kit

IC200PBI001 Remote I/O Profibus DP network interface unit

IC646PPD935 PA-70 with 935 CPU - DC

IC647NCA910 CIMPLICITY Change Approval for 10000 Point Server

IC690CBL003 12-Inch Male to Female Extension Cable.

IC697VPC463RR Plug & Play PC Coprocessor, 486DX2/66, 16 Mbytes

IC800STI105S1 5 amp 115 VAC S2K stepper controller

SLC/1746 System 1746-A13 13-SLOT CHASSIS-MODULAR HARDWARE STYLE

Industrial Computers 6181P-17NP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBNTK10ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 10 UNITS

Operator Interface 2711-K5A20L1 PV550 MONOCHROME KEY, ENET & RS232 PRINT

Support 9301-2SE2100FRS SUPT RENEWAL CONTRACT FOR 93012SE2100F

Support 9500-CPAKMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKMEN

ControlNet Products 2711P-K15C15B1 PV PLUS 1500, KEYPAD, CNET, AC PS, STD MEM

RSI Software Products 9301-2SE2500ZHU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (ZH)

RSI Software Products 9358-BEPNT30U1 UPGRADE: IN-SUPT: EPROCEDURE FOR NT 03 TO 30

Motion Control MPL-A520K-MJ24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S07 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,7M

GABK2D100S2P/SE QUICKPANEL 6" STN W/SER GE LABEL

IC641SWC713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + CD-ROM docs.

IC800SSI216D2 16 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN25/E Prof Shop Floor SPC Admin 25 Usr w/ eSig

20BB080A0AYNANC0 PowerFlex 700 AC Drive 80 A 30 Hp 20B

20DF590A0ENNBNANE PowerFlex 700S AC Drive 590 A 560 kW 20D

2198-D006-ERS3 Kinetix 5700 Dual Axis Inverter

2711P-K4C5D8 PanelView Plus 6 Graphic Terminal

280-PWRM35D-M35 ArmorConnect 3-PH Power Media trnk cable

CPM2AE-60CDR-A 60點(diǎn)主機(jī) AC100-220V 36點(diǎn)入24點(diǎn)繼電器輸出

1492-MS6X12HL1 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-1BH02-0AA0 DI/16 24VDC，光電隔離，20pin 前連接器

行程開(kāi)關(guān) 3SE53121SG11

運(yùn)行版軟件 6AV2105-2MP04-0BD0 SIMATIC WinCC Runtime 專(zhuān)業(yè)版 Powerpack 65536 PowerTags -> 102400 PowerTags V14

1585J-M8CBJM-0M2 RJ45 Ethernet Media

1756-PAR2K 85-265VAC REDUNDANT POWER SUPPLY ASSEMBL

188-K1C500 Miniature Circuit Breaker 50 A

194E-NS-P 194E Metal Shaft Adapter Kit

2090-CFBM7DF-CEAF15 Kinetix 15m Flexible Cable

2090-UXNFBMP-S02 MP-Series 2 m Length Feedback Cable

BC646TDV075 Server 75 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGDV00900 GCC iFIX Optn: ESig & ERec 900 I/O Dev

IC200ALG432 Analog mixed 12bit, +/-10VDC 4 channel in and +/-10VDC 2 channel out

IC646MDA075 View Development/Runtime 75 I/O

IC647IFPRRN00300C iFIX Profsnl SCADA 300 I/O Runtime (M1Component Part)

IC660TBA026 Terminal Assembly for IC660BBA026

IC697CHS783RR Series 90-70, 17 Slot Rack, Rear Mount

IC800CUBDB15ADP Motorcube or Powercube DB15 to screw terminal connector adaptor

ControlLogix/1756 System 1756-IA16 79-132 VAC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TEH4B VVCE 700, TOUCH, EXT MEM, ENET, AC

Process Control 9358-PBEBNT60ENE RSBATCH NT & EPROCEDURE BNDLE PROCESLGIX 60 UNITS

Operator Interface 2711P-T15C6B2 PV PLUS 1500, TOUCH, RIO/DH, AC PS, EXT MEM

Support 9352-WGS100R SUPT REINSTATEMENT CONTRACT FOR 9352WGS100

Support 9330-GC300R SUPT REINSTATEMENT CONTRACT FOR 9330GC300

ControlNet Products 1786-TCT2BD1 CONTROLNET TNC IP67 T-TAP/BNC STRAIGHT

RSI Software Products 9301-2SE235ITU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (IT)

RSI Software Products 9355-WABCENE RSLINX C SDK FOR ALLEN-BRADLEY, CD

Motion Control MPL-A310F-MJ24AA MOTOR,SERVO,1.58 NM,3000RPM,MULTI,230V,BRK,4.1KG

Motion Control 2090-DANBT-18S20 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 20M

BC646TRT935 Server 35,000 I/O Runtime System with Proficy GlobalCare""

IC320CGM500 ISA CsCAN Interface Board

IC800CBL022 B0.5/3000 Motor Encoder Feedback Cable, 14 Meters

OC647APS30002 Csense Predictive Soft Sensor 2 KPI's

20AD014A3AYNADG1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC085A0EYNANANK PowerFlex 700S AC Drive 85 A 45 kW 20D

20G1AND248AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D010N104 PowerFlex 527 4kW (5Hp) AC Drive

280-MTR35-M3 ArmorConnect Brake and Motor Cable

FX1N-24MR-D 直流主機(jī)14入/10出?繼電器輸出

1492-M5X10H101-200 Connection Products

1494H-BA3H2 Heavy Duty Fusible Safety Discon Switch

軟啟動(dòng)器 3RW44442BC45

ET 200SP 6ES7135-6FB00-0BA1 AO 2xU 標(biāo)準(zhǔn)型，基座單元類(lèi)型 A0、A1

1585D-M4TB-10 Micro D-Code, QD Style Ethernet Media

1756-CN2R ControlLogix Communication Module

1794-IV16 Flex 16 Point Digital Input Module

194E-CA20EX-6 194E Load switch

2080-REMLCD Micro800 Remote LCD Display

2090-CTHP8 Kinetix 6000M Hybrid Terminator

20AC5P0A3AYNAEG0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC700 Proficy GlobalCare Complete for Logic PC & View Runtime 700 I/O

HE693STP310 Discontinued Part. Check with GE IP on migration path.

IC630CCM300RR Series Three Data Communications Module (DCM)

IC647HSTSS20KM Historian Standard Server 20000 Points (M4 Key)

IC660BBS101RR 115Vac/125Vdc Isolated Block w/o Failed Sw, Ph B

IC695ALG508 RX3i Isolated RTD Input module provides eight isolated differential RTD input channels. Each channel can be individually configured for 2, 3, 4 wire RTD or Resistance. Requires high capacity terminal block IC694TBB032 or IC694TBS032

IC756WDS000K-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Korean, Version 2.2

CompactLogix System 1769-OV16 16 POINT 24 VDC SINKING OUTPUT MODULE

PLC-5/1771 System 9399-CCAUG CONTROLGUARDIAN ARCHIVER5 USERS GUIDE

Distributed I/O 1799-D10U10VL 24 VDC 20 POINT SINK OUT I/O BOARD WITH LOGIC

Operator Interface 2711P-K6M8A PV PLUS 600 GRAYSCALE, KEYPAD, DH+, AC PS

Support 9325-L5255S SUPT RENEWAL CONTRACT FOR 9325L5255

Support 9358-PBEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB10ENE

Support F1775-SR5 FIRMWARE UPGRADE FOR 1775-SR5 PLC3 PROCESSOR MODUL

RSI Software Products 9301-2SE2100FRE RSVIEW32 WORKS 150 (FRENCH)

RSI Software Products 9701-VWMR030ENU1 RSVIEW ME STATION RUNTIME 15 TO 30 DISPLAY UPGRADE

RSI Software Products 9361-DATAOCXE RSDATA ACTIVEX CONTROL

Motion Control 2098-DSD-010 DRIVE, 5.0A/15.A, ULTRA 3000

A06B-6114-K200#E Connector Kit, BM Servo Motor Serial Encoder

IC200UEX215 28 point expansion. (16) 12VDC In, (12) 12 VDC Out, 12VDC Power Suppy (includes IC200CBL501)

IC752CTD500 Display Station - 10.4" active matrix VGA (640x480) resistive touch screen, Pentium 133, 32M, 2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win 95

MTR-3N33-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

ZA06B-0239-B200 Alpha 12/4000HVis servo motor with straight shaft and key

20BD8P0A3AYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC456JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D017 PowerFlex 520 7.5kW (10Hp) Power Module

TSXBATM02 Quantum Unity V2 PCMCIA存儲(chǔ)擴(kuò)展卡（SRAM)主電池

FRN0.75C1S-7C 1. 9KVA 5.0A 0.75KW 單相AC220V/50Hz/60Hz

1492-J4-OR 4 square mm Feed-Through Terminal Block

1492-SPM3D300 Mcb Supplementary Protector 30 A

軟啟動(dòng)器 3RW40556BB35

配件 6ES7 290-6AA30-0XA0 I/O 擴(kuò)展電纜，2 m

150-TC2 SMC-50 IEC Line Or Load Terminal Covers

1738-IT2IM12 ArmorPoint 2 Point Thermocouple Module

1784-PKTCS ControlNet 1.5 PC Card

193-NCIOGP-42-CNT E300/E200 Control Module Connectors

20-750-PTG1-F7 PowerFlex 750 Power Terminal Guard Kit

2090-CSBM1DE-14AA30 Kinetix Cable Single DSL 2090-Series

20AB6P8A0AYNANC0 PowerFlex 70 AC Drive 6.8 A at 2 Hp 20A

GA647IFPRRN00150 GCA iFIX Profsnl SCADA 150 I/O Run

GP647IFESGRN00900 GCP iFIX Optn: ESig & ERec 900 I/O Run

IC600BF906RR 12Vdc Sink Output Module (8 points)

IC647HSTCR10KM Collector Redundancy Option for Historian - Standard Server 10000 Points (M4 Key)

IC647TJV000 Proficy Tracker Display

IC693PCM300CA Conformal Coated Programmable Coprocessor module

IC756LDV010J-98 DV Draw Development on Intel/Linux RedHat Op Sys, Japanese, Version 9. 8

MicroLogix 1000/1761 System 1761-L16BWB 16 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OZLK CONFORMALLY COATED, REED RELAY CONTACT OUTPUT MDL.

Distributed I/O 1792D-0VT16E 16 SINKING 0.5 AMP OUTPUTS, 8 CONNECTORS

Communications 1788-CNCHKR CONTROLNET NETCHECKER DIAGNOSTIC TOOL

Operator Interface D1784-6.5.3 PLANT FLOOR TERMINAL (1784-T30) USER'S MANUAL