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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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IC695ALG704 Analog Output Module, 4 channels,that is configurable for voltage and current, configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10 VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity terminal block IC

IC756WDV009J-23 DV Development Sys Visual Basic, Japanese, Version 2.3

CompactLogix System 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

PLC-5/1771 System 9399-PLC5MAN PLC 5, 6200 SERIES MANUAL SET(FOR 5.2 REL + NEWER)

Distributed I/O D1794-6.5.11 FLEX I/O FREQUENCY INPUT MODULE USER MANUAL

Operator Interface 2711P-T6M20A PV PLUS 600 GRAYSCALE, TOUCH, ETHERNET, AC PS

Support 6401-SDSCS 6401-SDSC SOFTWARE SUPPORT RENEWAL

Support 9358-PBRE01R SUPT REINSTATEMENT CONTRACT FOR 9358PBRE01ENE

Support F1779-KP5RSERB FIRMWARE UPGRADE FOR 1779-KP5R COMMUNICATION MODUL

RSI Software Products 9301-2SE2103ZHE RSVIEW32 WORKS 150 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWMR075JPU2 RSV ME STATION RT 30 TO 75 UPGRADE (JAPANESE)

RSI Software Products 9399-2SE32UG RSVIEW32 USER GUIDE

Motion Control 2098-DSD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA3000

ABI3D200C2P/SER QUICKPANEL 10.5" TFT W/SE 24VDC

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQIRES 1 IC220TBK087)

IC752DPA260RR Datapanel 1060IR with infrared touch. 10.4" VGA (640x480) active matrix TFT color display. No bezel - mounts from inside panel. Supports all WinCfg functionality.

MTR-3S32-H-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0286-B310 A100/2.5KHVis Motor w/ Fan Tp Shft & Brk

20BE032A0AYNANC0 PowerFlex 700 AC Drive 32 A at 30 Hp 20B

20G14NE289AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PTG1-FB PowerFlex 520 Fr B Power Terminal Guard

2711P-RR128 PV Plus Logic Module 256 MB Ram Module

FRN30G11S-4CX 46 KVA 60 A 30KW 3相AC380V/50Hz/60Hz

1492-J6-OR 6 square mm Feed-Through Terminal Block

1492-TAIFM16-F-3 Connection Products

軟啟動器 3RW40736BB34

CPU 模塊 6ES7 512-1DK01-0AB0 CPU 1512SP-1 PN，200KB 程序，1 MB 數(shù)據(jù)；48 ns；集成 1x PN 接口 ( 可用 ET 200SP 總線適配器再拓展 2 個 PN 接口 )

153H-C135FBD-50 135 A Encl. Smart Mtr Ctrlr CB

1738-OW4M12 ArmorPoint 4 Point Output Module

1785-L80E PLC-5 Ethernet Processor

193-NVEC5VIM E3 Plus Voltage Input Replacement Module

20-COMM-K PowerFlex 20 CANopen Communication Kit

2090-CSBM1DE-18AF15 Kinetix Cable Single DSL 2090-Series

20AC011A0NYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00075 GCA iFIX Std HMI 75 I/O Run

GP647IFPLRN00300 GCP iFIX Plus SCADA 300 I/O Run

IC600BF929RR 10-50Vdc Source Output Module with Lights (32 points)

IC647HSTCR40KM Collector Redundancy Option for Historian - Standard Server 40000 Points (M4 Key)

IC647TPR300 CIMPLICITY HMI ProServer 300 I/O Runtime System

IC693PIF400 High Performance PC/AT Interface (PCIF) to Series 90-30 I/O with softw are

IC756MDV000K-99 DV Development - Alpha OpenVMS Op Sys, Korean, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-AM00 CABLE: MICROLOGIX 1000 CONTROLLER TO PORT 2

PLC-5/1771 System 1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-8BVT8D 8 SINK/SOURCE INPUTS, 8 SOURCING 0.5AMP OUTS

Communications 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

Operator Interface D6190-6.5.20DE CONTROLVIEW STATIST. PROCESS CNTL USER MNL(GERMAN)

Support 9356-STD2350R SUPT REINSTATEMENT CONTRACT FOR 9356STD2350

Support 9392-CDRSENE DATADISC CD-ROM SUBSCRIPTION

EtherNet/IP Products 9355-WABSNENE RSLINX SINGLE NODE

RSI Software Products 9301-2SE3500KOU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAP250U1R UPGRADE: OUT-SUPT: RSSQL GATEWAY SAP TO SAP PREM

Motion Control TL-A130P-BJ34AA MOTOR, SERVO, 0.32NM, 5000RPM, 17BIT SERIAL FEEDBA

44A737558 Series 90-30 State Logic CSE313A,B,C Upgrade latest revision CSE313D

IC200CBL602 CABLE EXPANSION SHIELDED 2 CONNECTORS 2M

IC694MDL241 INPUT MODULE 24 VAC 16 POINT

MSI-UNIV-WEB-100-43 Univ Web(RTIP/Dash/Web/Excel) 100 Pak-43

VSPC32-MON50 VisualSPC Monitor, 50 license pack.

20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站適配器和電源,24VDC,獨立,3A,雙電纜

290D-FBP-G1-3 Direct Online Starter

E5EZ-Q3 NEW 外型：48×96mm開孔；45×92電源：100V-240VAC

1492-SPM2C005 MCB Supplementary Protector 0.5 A

軟啟動器 3RW30181BB04

電機(jī)啟動器 3VU16402MK00

150-F135NBD SMC Flex Smart Motor Controller

1732D-8I8O1212D ArmorBlock 16 Point Combination Block

1771-OD16 1771 16 Point Digital Output Module

193-ECPM3 E3 Plus Panel Mount Adaptor

198E-PCK IEC Start Contact Enclosure Accessory

2090-CPWM6DF-16AA12 TL-Series 12m Standard Power Cable

2094-PRS4 Kinetix 6000 Slim Power Rail

DT1000-16C 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualSPC SE ShopFloor, (1) A-681 Security Key and (1) G P-2102NT Digital GagePort.

GFK-1029 Logicmaster 90-30 and Logicmaster 90-70 TCP/IP-Ethernet User's Manual Supplement

IC210MDR124 12V DC Power Source, (12) 12VDC in/8 out (Relay, 8 Amp), (4) analog inputs (the analog inputs can be used as 24VDC inputs, Expandable, with LCD/Keypad. The unit has built-in Modbus slave.

IC647BDD000 Batch Demo 25 Pack CD

IC647PRTEE100M Proficy Portal Enterprise Edition Client Pack 100 User (M4 Key)

IC693CPU352RR CPU 352 Module (4K I/O, 8 Racks, Floating Point Math)

IC754VSI12CTD View Intermediate 12 inch Color TFT Touch DC

MSI-EFF-10-43 Efficiency Mang Clients 10 Pack-43

SLC/1746 System 1746-RL57 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OAP12

Distributed I/O 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK

Application-specific products 9307-EM8MGRENE RSENERGYMETRIX MANAGER (0 - 8 METERS)

Operator Interface 2711-NB3 REAL TIME CLOCK

Support 9302-LLFS SUPT RENEWAL CONTRACT FOR 9302LLF

Support 9510-PBCENS SUPT RENEWAL CONTRACT FOR 9510PBCEN

DeviceNet Products 1784-PCD DEVICENET PCMCIA COMM CARD

RSI Software Products 9301-2SE3350U1R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 5000

RSI Software Products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Motion Control MPL-SSN-A8B8 KIT,SHAFT SEAL,FOR MPL-A8XX AND MPL-B8XX MTRS

Silver Series 1747-MNET MODULE,INTERFACE FOR PRGRMMABLE CONTROLLER

HE693DAC420 4ch., 4-20mA/0-20mA Analog Output, 2000Vac Isolation, 13-bit resolution