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滾珠絲杠在機(jī)床行業(yè)的普遍應(yīng)用，推動(dòng)了加工機(jī)床行業(yè)的快速發(fā)展，但機(jī)械式傳動(dòng)的局限性，已無(wú)法應(yīng)對(duì)日益高速化、高效化切削的發(fā)展趨勢(shì)。直線電動(dòng)機(jī)式就是在這種趨勢(shì)的需求下產(chǎn)生的一種高速高效傳動(dòng)方式，特別是機(jī)床的高速傳動(dòng)發(fā)展跨上一個(gè)新臺(tái)階。德國(guó)作為世界先進(jìn)機(jī)床的先驅(qū)，20世紀(jì)80年代就開(kāi)始了高速銑削和車削技術(shù)的研發(fā)。1993年，德國(guó)EXCELLO公司推出了世界上第一個(gè)由直線電動(dòng)機(jī)驅(qū)動(dòng)的工作臺(tái)HSC-240型高速加工中心，機(jī)床主軸最高速達(dá)到24 000r/min，最大進(jìn)給速度為60n/min，加速度達(dá)到1g。

當(dāng)進(jìn)給速度為20m/min時(shí)，其輪廓精度可達(dá)0.004mm。美國(guó)的Ingersoll公司緊接著推出了HVM-800型高速加工中心，最大進(jìn)給速度達(dá)到75.20m/m i n。

1996年開(kāi)始，日本相繼研制成功采用直線電動(dòng)機(jī)的臥式加工中心、高速機(jī)床、超高速小型加工中心、超精密鏡面加工機(jī)床、高速成形機(jī)床等。從此以后，直線電動(dòng)機(jī)在高速數(shù)控機(jī)床的應(yīng)用如雨后春筍般地迅速發(fā)展起來(lái)。近十年來(lái)，世界上各工業(yè)發(fā)達(dá)國(guó)家紛紛投入巨資，大力研究、開(kāi)發(fā)成功不少直線電動(dòng)機(jī)驅(qū)動(dòng)的高速數(shù)控機(jī)床，并逐漸有搶占傳統(tǒng)滾珠絲杠市場(chǎng)的態(tài)勢(shì)。

直線電動(dòng)機(jī)加工中心在國(guó)外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應(yīng)用，在國(guó)內(nèi)上汽通用、東風(fēng)雪鐵龍、昌河鈴木、海馬汽車等也有整線的應(yīng)用實(shí)例。本文從技術(shù)分析和應(yīng)用實(shí)例上進(jìn)行了直線電動(dòng)機(jī)和滾珠絲杠驅(qū)動(dòng)加工中心的對(duì)比。圖1為Comau Urane25直線電動(dòng)機(jī)高速加工中心。
傳動(dòng)原理分析對(duì)比滾珠杠副存任的問(wèn)題如下：

（1）“旋轉(zhuǎn)電動(dòng)機(jī)+滾珠絲杠副”的直線驅(qū)動(dòng)方式存在著多個(gè)彈性環(huán)節(jié)，當(dāng)整個(gè)系統(tǒng)在高速運(yùn)動(dòng)時(shí)，會(huì)出現(xiàn)剛度下降，同時(shí)彈性變形使系統(tǒng)的階次變高，系統(tǒng)的魯棒性降低，從而使伺服性能下降。彈性變形是數(shù)控機(jī)床產(chǎn)生機(jī)械諧振的根源。

（2）中間傳動(dòng)環(huán)節(jié)的存在，增加了運(yùn)動(dòng)體的慣量，使得位移和速度響應(yīng)變慢。

（3）間隙死區(qū)、摩擦、誤差積累等因素，使進(jìn)給速度和加速度受到限制。

（4）動(dòng)轉(zhuǎn)平穩(wěn)性較差，在高速運(yùn)動(dòng)下噪聲易發(fā)熱。

（5）精度保持壽命相對(duì)短。
而直線電動(dòng)機(jī)以—個(gè)運(yùn)動(dòng)部件實(shí)現(xiàn)直線運(yùn)動(dòng)，則具有以下優(yōu)點(diǎn)：直接驅(qū)動(dòng)中力是無(wú)接觸傳遞的，因此無(wú)磨損，使用壽命長(zhǎng)，維護(hù)簡(jiǎn)單；傳動(dòng)剛性高，推力平穩(wěn)，直接驅(qū)動(dòng)，彈性環(huán)節(jié)減少，系統(tǒng)剛性提高，傳動(dòng)效果高；定位精度和重復(fù)定位精度高，可達(dá)亞微米級(jí)，比伺服電動(dòng)機(jī)及滾珠絲杠副傳動(dòng)的加速度和重復(fù)定位精度提高7～10 倍。
 

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MTR-1331-J-N-D-E-S Stepping Motor Nema34, Series Wdg, Splashproof

QPJ-IBS-201 Communication Module for 5 inch & 6 inch: Interbus-S Slave

20BC037A3AYNACC0 PowerFlex 700 AC Drive 20B

20F11NC072AA0NNNNN PowerFlex 753 AC Packaged Drive

22-HIM-A3 PowerFlex Handheld HIM

2711P-RGT10 PV Plus 1000 Touch Antiglare Overlay

280S-M35M-M1 ArmorStart Three-Phase Power Media

C200HW-COM04-EV1 通信板與SYSMAC LINK與SYSMAC NET鏈接單元通信端口RS-232C端口

1492-PDE1C183 335 A Enclosed Power Distribution Block

數(shù)字量輸入/輸出模塊 6ES7421-7BH01-0AB0 DI/16 24V DC,光隔離

變送器 3RS10001CK10

1495-N8X KIT,AUX CONTACT FOR CIRCUIT BREAKER

1585J-M8UB-10 RJ45 Ethernet Media

1761-L10BWA MicroLogix 1000 10 Point Controller

188-K3B400 Miniature Circuit Breaker 40 A

194L-E20-1754 20A 194L Load Switch

2090-CPBM4E2-08TR MP-Series 0.5 m Length Transition Cable

2090-XXNFMP-S01 MP-Series 1 m Length Feedback Cable

BC647OEM0511 OEM Edge Program Renewal Additional Key - Complete

GC647PATH110 Proficy PAT - Historian. The capability is to store spectra data from the driver into the Proficy Historian. This for a two driver

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT )

IC646NSJ000 Siemens MPI OPC Server. Supports S7 controllers

IC647MBW001 Machine Edition Professional Development Suite with Runtime with USB Hardware key

IC675PDM841 Profibus Station IP67 24VDC Positive Logic 8 Inputs / 4 Outputs 2. 0A

IC697MDL752RR 12 Vdc Output, 05 Amp, Positive Logic (32 Points)

IC800SSD104S1RR 4.3A, 115/230V, S2K Servo Drive for S-Series Motors

ControlLogix/1756 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE

Industrial Computers 6182H-15KEH15B VVCE 1500, KEYPAD, EXT MEM, CNET, AC

Process Control 1757-DNBEXP80 DEVICENET MODULE EXPANSION, 65-80 MAX

Operator Interface 2711P-ST7K PANELVIEW PLUS 700 KEYPAD STARTER KIT

Support 9326-AD1USS SUPT RENEWAL CONTRACT FOR 9326AD1USENE