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增材制造驅(qū)動(dòng)創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動(dòng)力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動(dòng)的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會(huì)動(dòng)態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會(huì)面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會(huì)增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動(dòng)配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋�(gè)零件排放的廢氣可能會(huì)影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。
 

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通訊處理器CP 6GK7 343-1EX21-0XE0 "CP343-1 工 業(yè) 以 太 網(wǎng) 通 訊 處 理 器10/100Mbit/s,RJ45 接口"

行程開關(guān) 3SE53222SE22

TIA 博途 WinCC 選件 6AV2107-0KP00-0BB0 SIMATIC WinCC WebNavigator for Runtime Professional 150 Clients

1585J-M8HBJM-2M5 RJ45 Ethernet Media

1760-DUB PicoGFX with Keypad Display

188-K2B200 Miniature Circuit Breaker 20 A

194E-Y80-1753-6N 80 A 194E Load switch

2090-CHBP8S8-12AA02 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0909 Ultra Series 9m Interface Cable

BC647MODEV Motion Developer for S2K Series Amplifiers/Controllers with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRRNUNLMT GCC iFIX Profsnl SCADA Unlmt Run

IC200CHS014 I/O interposing box style Thermocouple cold junction compensation

IC646MRA300 View Runtime 300 I/O

IC647IFSTDV00900M iFIX Standard HMI 900 I/O Development (M4 Part)

IC670CBL002 21 inch I/O Expansion Cable

IC697CPX935 CPU, 96 MHz, 12K Discrete I/O, 1M byte fixed user memory

IC800SKCEZ050 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IT6I2 ENHANCED ISOL THERMOCOUPLE/MV INPUT 6PTS (20 PIN)

Industrial Computers 6182H-10TRH15D VVCE 1000, TOUCH, STD MEM, CNET, DC

Process Control 1757-FIMUPG010 FIELDBUS LICENSE UPGRADE, 10 FIMS

Operator Interface 2711P-RGK15 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABITR SUPT REINSTATEMENT CONTRACT FOR 9355WABIT

Support 9354-LN100S 9354-LN100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOE RSVIEW32 WORKS 32K (KOREAN)

RSI Software Products 9355-WABSNEU1 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX OEM

Motion Control MPL-A320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,4.1KG

Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

CBL-12-MP-10 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 10 Ft.

IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

OC647IFESGRN00300C iFIX Optn: ESig & ERec 300 I/O Runtime (M1Component Part)

20AD040A3AYNAEC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590N0ENNBDANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD1K2N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC10 DTAM MICRO-MICROLOGIX COMMS CBL. 6 F

280-PWRM22E-M025 ArmorStart Three-Phase Power Media

FX2N-16EYT 擴(kuò)展16出 晶體管輸出

1492-M6X5 IEC 6 x 5 mm Marker Card

1494R-N2 Lug Kit

軟啟動(dòng)器 3RW44476BC35

ET 200SP 6ES7193-6PA00-0AA0 服務(wù)模塊 (備件)

1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

1756-IB16DK ControlLogix 16 Point D/I Module

1794-TB3GSK Flex Terminal Base

194E-E100-1756 100 A 194E Load switch

2090-CFBM4DD-CDAA05 MP-Series 5 m Length Feedback Cable

2090-K6CK-D44M Kinetix 6000 Low Profile Connector Kit

ADP-SCM-STF-S SC to ST single mode adapter

GC646TDV050 Proficy GlobalCare Complete for Server 50 I/O Develop/Runtime System

HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC640MWS902RR Workmaster System/ 2-35 inch Disk Drive

IC647HSTSSEO5000KM eSignature Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC660BRD024 Genius 12/24VDC Source Block for Redundancy T Output Configurations

IC695CRU320CA Conformal coated. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 will only work with RX3i ENIU remote I/O and Genius LAN.

IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2DE COMPACTLOGIX STARTER KIT GERMAN