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于Kradolf 的Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel、Humbel 公司車削部門負(fù)責(zé)人Thomas Vollenweider、Humbel 公司技術(shù)與工程部門的Pascal Wanner 以及Suvema AG 公司的Daniele Corso（左起）站在新的埃馬克VL 4 前。

在齒輪制造中，“部件質(zhì)量”是人們經(jīng)常提到的一個(gè)詞語。對(duì)于瑞士Humbel 傳動(dòng)技術(shù)公司來說，這個(gè)詞更有著特別重要的含義：該公司研發(fā)、生產(chǎn)的齒輪和齒輪箱部件主要應(yīng)用于賽車運(yùn)動(dòng)或者制造電動(dòng)驅(qū)動(dòng)系統(tǒng)開發(fā)過程中的原型樣機(jī)——這些都是要求極其苛刻、只需小批量生產(chǎn)的應(yīng)用領(lǐng)域。在這里，“普通”的零件質(zhì)量是遠(yuǎn)遠(yuǎn)不夠的。前不久，這家瑞士專業(yè)制造商擴(kuò)展了其機(jī)床裝備，包括來自埃馬克VL 4 倒立式車床。這款車床的內(nèi)置上下料工件輸送系統(tǒng)是該公司做出此投資決策的重要原因：該系統(tǒng)提高Humbel 公司的生產(chǎn)效率，同時(shí)保證主要加工過程中的零件質(zhì)量。新機(jī)床投入使用幾個(gè)月后，這家瑞士專業(yè)制造商即表示“對(duì)機(jī)床的穩(wěn)定性和高性能感到驚嘆”。
如果要讓Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel 概括公司的專業(yè)知識(shí)和銷售核心內(nèi)容，那么他無需過多考慮：“‘精密’是對(duì)于我們來說起到?jīng)Q定性作用的重點(diǎn)。我們的瑞士總部工廠生產(chǎn)的都是精密的齒輪和 變速箱部件，這些產(chǎn)品必須滿足最高的質(zhì)量要求。”只要看一看公司的客戶來自哪些領(lǐng)域，我們就不難發(fā)現(xiàn)，它們的確做到了這一點(diǎn)：Humbel 生產(chǎn)的齒輪不僅應(yīng)用于一級(jí)方程式錦標(biāo)賽F1和電動(dòng)方程式錦標(biāo)賽FE中，還在航空航天業(yè)、各種機(jī)械制造領(lǐng)域以及作為原型樣件在新型電動(dòng)汽車上都得到廣泛應(yīng)用。這些領(lǐng)域都要求部件具有完美的表面質(zhì)量和最高的穩(wěn)定性——而且同時(shí)只需要小批量生產(chǎn)，200 件是該公司瑞士工廠的批次數(shù)量上限。同時(shí)，該公司本質(zhì)上以高水準(zhǔn)的縱向集成而與眾不同，包括車削、滾齒和磨削到立方加工、電火花加工、一直到淬火的所有相關(guān)工藝。“我們已發(fā)展成為一家高度專業(yè)化的全方位服務(wù)供應(yīng)商，除了按照客戶和應(yīng)用任務(wù)的要求提供定制產(chǎn)品以外，我們還提供齒輪開發(fā)業(yè)務(wù)。”Alex Humbel 如此總結(jié)這家1928 年作為“齒輪工廠”創(chuàng)立的家族企業(yè)的發(fā)展過程。
目前，這家專業(yè)制造商投資購買了多臺(tái)埃馬克機(jī)床：其中的三臺(tái)在羅馬尼亞和捷克的子公司使用。第四臺(tái)則在距離瑞士圣加侖約20 公里的瑞士總部Kradolf 工廠運(yùn)行。 這個(gè)VL 4 自動(dòng)化上、下料車削中心，可能讓行業(yè)專家感到驚訝。因?yàn)檫@款機(jī)床主要用于進(jìn)行較大批量的加工。而Humbel使用VL 4 只是對(duì)直徑50 到200 個(gè)法蘭件進(jìn)行軟加工。在更換下一個(gè)工件之前。為什么Humbel 公司決定使用這款機(jī)床呢？“我們很長(zhǎng)時(shí)間以來一直在關(guān)注埃馬克技術(shù)。”總經(jīng)理說。“最重要的是，集成上、下自動(dòng)化系統(tǒng)使我們做出了這個(gè)決定。即使加工少量工件，也可以提高生產(chǎn)效率。對(duì)機(jī)床進(jìn)行調(diào)整后，整個(gè)加工過程的人力需要大大減少，同時(shí)還可確保加工過程運(yùn)行可靠。而且，埃馬克的工件輸送系統(tǒng)解決方案結(jié)構(gòu)非常簡(jiǎn)單。在我們看來，很多其他供應(yīng)商的替代自動(dòng)化概念都比埃馬克的解決方案更復(fù)雜，更容易發(fā)生故障。”
 

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