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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長(zhǎng)和環(huán)境問題的日益突出，世界各國(guó)在發(fā)展汽車工業(yè)的同時(shí)，亦形成了降低燃油消耗、減少溫室氣體排放的共識(shí)。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟(jì)有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動(dòng)機(jī)必備之術(shù)，汽油發(fā)動(dòng)機(jī)也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬(wàn)臺(tái)增長(zhǎng)至3,800萬(wàn)臺(tái)，年均復(fù)合增長(zhǎng)率達(dá)12.18%，到2021年這一數(shù)字預(yù)計(jì)將增長(zhǎng)到5,200萬(wàn)臺(tái)。

巨大的市場(chǎng)空間也帶來了對(duì)工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場(chǎng)競(jìng)爭(zhēng)而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運(yùn)行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點(diǎn)。

年輕而又奮進(jìn)的澳克泰，及時(shí)捕捉市場(chǎng)信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢(shì)實(shí)力，針對(duì)當(dāng)前渦輪增壓器殼體材料加工難點(diǎn)對(duì)刀具產(chǎn)品的要求，澳克泰采用超強(qiáng)韌性的基體提升刀片的強(qiáng)度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場(chǎng)測(cè)試，XN07/XN09面銑刀已經(jīng)達(dá)到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國(guó)外高端品牌刀具的性價(jià)比，贏得了客戶的廣泛好評(píng)及市場(chǎng)的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對(duì)于刀具的要求非常高，很多客戶一開始都偏向于國(guó)外品牌的刀具產(chǎn)品。但面對(duì)激烈的市場(chǎng)競(jìng)爭(zhēng)和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對(duì)XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實(shí)力都感到格外驚喜，尤其是對(duì)它極佳的性價(jià)比優(yōu)勢(shì)十分滿意。很多客戶更是邀請(qǐng)我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進(jìn)一步幫助他們提效降本，收獲更高的加工效益。”澳克泰銑削產(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強(qiáng)大的加工效果之余，迫不及待地希望我們能幫助他們對(duì)精銑刀盤也進(jìn)行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對(duì)于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對(duì)不同工況的完整解決方案。”
創(chuàng)新設(shè)計(jì)，極佳經(jīng)濟(jì)性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計(jì)，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國(guó)產(chǎn)品牌的價(jià)格優(yōu)勢(shì)，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計(jì)將澳克泰高性價(jià)比、高通用性的競(jìng)爭(zhēng)實(shí)力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計(jì)的刀片，可使用的有效切削刃數(shù)量達(dá)到14個(gè)，每個(gè)刃口的經(jīng)濟(jì)性都可謂具有無(wú)可匹敵的競(jìng)爭(zhēng)力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護(hù)刀體避免生銹，不會(huì)輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計(jì)，最大程度的延長(zhǎng)了刀體壽命，進(jìn)一步提升了刀具產(chǎn)品的經(jīng)濟(jì)性。另外，XN07/XN09面銑刀提供了6種刀片牌號(hào)（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實(shí)現(xiàn)最佳刀具性價(jià)比。
 

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