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增材制造驅(qū)動創(chuàng)新設(shè)計(jì)

RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學(xué)系統(tǒng)是雷尼紹各部門（控制部、軟件部和機(jī)械工程部）齊心協(xié)力為RenAM 500Q設(shè)計(jì)的關(guān)鍵組件。
摻鐿光纖激光束進(jìn)入光學(xué)系統(tǒng)后，由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導(dǎo)，掃描振鏡旋轉(zhuǎn)，引導(dǎo)激光束覆蓋在加工托盤的粉末上。光學(xué)系統(tǒng)也會動態(tài)聚焦激光，不斷調(diào)整焦距，確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時(shí)光斑尺寸保持不變。要在粉末床上實(shí)現(xiàn)高精度加工，需借助專業(yè)的光學(xué)和控制工程技術(shù)；而這些技術(shù)經(jīng)過雷尼紹多年來在REVO（用于坐標(biāo)測量機(jī)）等產(chǎn)品上不斷研發(fā)改進(jìn)，已經(jīng)非常成熟。
雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學(xué)系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴(yán)密，另一方面還可以設(shè)計(jì)出內(nèi)部隨形冷卻水道，確保光學(xué)系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實(shí)現(xiàn)了上述創(chuàng)新，因此RenAM 500Q的加工效率大幅提升，解決了目前占市場主流的中型增材制造設(shè)備所面臨的瓶頸問題。
光學(xué)系統(tǒng)從構(gòu)思到成品，離不開組合制造技術(shù)的使用；具體方法是將損耗性加工托盤作為成品部件的組成部分，這樣不僅可以減少耗材量，還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn)，對零件、增材制造支撐結(jié)構(gòu)及制造設(shè)計(jì)進(jìn)行了進(jìn)一步優(yōu)化。
釋放生產(chǎn)力

新型四激光系統(tǒng)在不增大工作臺尺寸的情況下，可將生產(chǎn)效率提升3倍之多。大型增材制造設(shè)備通常會面臨較多問題，包括：材料庫存的增加、重型基板的機(jī)械裝卸、較大工作區(qū)域內(nèi)保護(hù)氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件，必須消化這些不利因素，但就市場吸引力而言，中型設(shè)備更具優(yōu)勢。目前，中型設(shè)備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎(chǔ)開發(fā)而成，兩者均可用于批量生產(chǎn)，但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個(gè)激光器，但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進(jìn)行設(shè)計(jì)。此外，四個(gè)激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題，會增加濾芯（用于收集粉塵）等其他子系統(tǒng)的作業(yè)負(fù)擔(dān)。因此，雷尼紹的做法是在氣流中裝設(shè)一個(gè)熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性，同時(shí)利用預(yù)過濾旋風(fēng)分離器來分離小顆粒與大顆粒粉末，從而延長濾芯壽命并提高粉末的循環(huán)利用率。
其他改進(jìn)措施包括改善整個(gè)加工區(qū)域的氣流穩(wěn)定性，顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個(gè)加工區(qū)域設(shè)置有四個(gè)激光器，因此保持光學(xué)系統(tǒng)和粉末床之間的精確位置關(guān)系也至關(guān)重要。工程技術(shù)的進(jìn)步有助于確保上述目標(biāo)的實(shí)現(xiàn)，這些進(jìn)步包括使用精密運(yùn)動配件重新定位刷粉器、縮短設(shè)置時(shí)間以及提高重復(fù)精度等。
結(jié)構(gòu)緊湊，潛力巨大

要高效使用四個(gè)激光器，需進(jìn)行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點(diǎn)是讓每個(gè)激光器加工一個(gè)或一組獨(dú)立零件。如此一來，激光器便可并行作業(yè)。初步研究顯示，同時(shí)加工多個(gè)相鄰零件時(shí)需格外小心，因?yàn)榧庸ひ粋�(gè)零件排放的廢氣可能會影響另一個(gè)零件。結(jié)果表明，盡管加工出的零件表面光潔度存在一些細(xì)微差異，但總體而言，激光器并行作業(yè)是一種最容易管理的加工情形，也是推薦給大多數(shù)用戶使用的入門方法。
除此之外，在多激光加工過程中，選擇哪種加工方式主要取決于具體應(yīng)用場合。顯然，可以使用四個(gè)激光器加工同一個(gè)零件，并且由于雷尼紹RenAM 500Q的每個(gè)激光器都能覆蓋整個(gè)金屬粉末床，用戶因而可以選擇最優(yōu)化的加工策略。

上億庫存，國內(nèi)外近千個(gè)倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

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IC646TBSPMPS050 Smart Process Monitoring Process+ server 50 loops

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IC693ACC318 Connector Kit, 24 Pin, Qty (10), Ribbon Type (For MDL654, 655, 752, 75 3)

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IC800VMCE1100 Encoder cable for 1 kW to 3 kW VersaMotion servo motors- 10 meter

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Support 9301-2SE2300S SUPT RENEWAL CONTRACT FOR 93012SE2300

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DeviceNet Products 1734D-IB16 24 VDC 16 IN, DNET COMMS, SCREW

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Motion Control 2090-MPFC-S KIT,CONNECTOR,FEEDBACK,STRAIGHT,MF

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IC641VPS350 VersaPro 50 Pack - Windows Programming Software for Series 90-30 and VersaMax PLCs

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2711P-RAT7 PanelView Plus Accessory

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2706-PCABLE1 InView Programing and Downloading Cable

280-PWRM22D-M3 ArmorStart Three-Phase Power Media

FX2N-16EX 擴(kuò)展16入

1492-M6X12VGND Connection Products

1494R-N18 100 A Multi-Tap Lug Adaptor Kit

軟啟動器 3RW44476BC34

ET 200SP 6ES7193-6LA10-0AG0 標(biāo)簽條，黃色，A4幅面（共1000個(gè)）

1585D-M4UB-5 1585D Ethernet Media Cordset

1756-IB16 ControlLogix 16 Pt 12/24V DC D/I Module

1794-TB3GK Flex Terminal Base

194E-E100-1753-6G 100 A 194E Load switch

2090-CDNPBMP-10S90 CABLE,POWER,MP STY - TO 1394,10 AWG,90 M

2090-K6CK-D15MF Kinetix 6000 Low Profile Connector Kit

AD697SLP711 90-70 State Logic Processor Module (SLP), (13KBytes), w/Manual.

GC646QDAS99 Proficy GlobalCare Complete for QuickDesigner Site License

HE800CBL126 Shielded Distribution Cable, 26-pin, 1.0m. For use in conjunction wit h DST935

IC640HWP771 CIMPLICITY 90-ADS Software/Hardware Pkg. (S/W, Cables & Docum)

IC647HSTSSEO3KM eSignature Option for Historian - Standard Server 2500 Points (M4 Key)

IC660BRD020 Genius 24/48Vdc Source Block for Redundancy T Output Configurations

IC695CPU320 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base). Battery not included, order external high capacity battery IC693ACC302 seperately. Estimate data retention is 30 days at 20C of continous battery back up.

IC756WET200K-22 Custom Datasource Toolkit, Korean, Version 2.2

CompactLogix System 1769-STRT2 COMPACTLOGIX STARTER KIT

PLC-5/1771 System D1771-6.5.25 SERVO POSITIONING ASSEMBLY(1771-QC,SER.B)USERS MNL

Process Control 1757-PLXMULTISTA PROCESSLOGIX MULTI STATION OPTION

Operator Interface 2711P-K7C4D1 PV PLUS 700, KEYPAD, ENET, DC PS, STD MEM

Support 6556-SPAKSS SUPPORT RENEWAL CONTRACT FOR 6556-SPAKS

Support 8100-HSKARR SUPT REINSTATEMENT CONTRACT FOR 8100HSKAR

Support F1785-L11BSERC FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203JPE RSVIEW32 WORKS 300 WITH RSLINX (JAPANESE)