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ZA06B-6093-H101,

ZA06B-6093-H101

　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至會損壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準備

　　體系設(shè)備調(diào)試前的技能準備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應(yīng)設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進行，應(yīng)承認設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應(yīng)進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　�、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　�、趶娭棉k法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。

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1492-PDL31124 335 A Power Distribution Block

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接口模塊 6ES7 155-5BA00-0AB0 IM 155-5 DP，Pro?bus 接口模塊

150-F317NCDB SMC Flex Smart Motor Controller

1585J-M4UBJM-5 RJ45 Ethernet Media

1760-L12AWA-NC Pico 12 Point AC Controller

188-K3D200 Miniature Circuit Breaker 20 A

199-FSMA1 Industrial Relay R-C Surge Suppressor

2090-CFBM7DD-CEAF01 1 m Length SpeedTec Flexible Cable

2090-TCR47-M40 MP-Series Power Connector Crimping Tool

BC646MPT001 GE Compare Single License with Proficy GlobalCare Complete

GC647ARC001 GC PA Reporting Client

HMI-KPN-201/B Keypad: 5 inch & 6 inch/ Blank Label

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IC647IFPLDV00900K iFIX Plus SCADA 900 I/O Development (M1 Kit Part)

IC660ELB922 Single-slot PCIM (XT/AT Interface Board) 2-channel

IC697ACC800 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five fe et long.

IC756XDV000E64-925 DataViews Development on Solarisx86 64 bit Op Sys, English v9.25

FlexLogix System 1794-TB32S TERMINAL BASE FOR 32 POINT MODULES - SPRING CLAMP

PLC-5/1771 System 1771-FD FUSE KIT FOR 1771-WHF, QTY. 8 FUSES (3A)

Process Control 1757-UPGS300 UPGRADE 300PT SERVER

Operator Interface 2711P-K12C15B2 PV PLUS 1250, KEYPAD, CNET, AC PS, EXT MEM

Support 6006-G1DBR SUPT REINSTATEMENT CONTRACT FOR 6006G1DB

Support 2711-ND3FRR SUPT REINSTATEMENT CONTRACT FOR 2711ND3FR

Support F1785-L80BSERC FIRMWARE UPGRADE FOR 1785-L80B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350DEE RSVIEW32 WORKS 5K (GERMAN)

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RSI Software Products 9399-SQLGR RSSQL GETTING RESULTS GUIDE

Motion Control 8720MC -B027-AA- 27 AMP B CHASSIS DRIVE, ENCLOSURE, LESS OPTIONS

BC646MPS010 Logic Developer - PLC Standard - 10 Pack

IC300OCS110 OCS with 2x20 LCD Display, and 17-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set and CsCAN Networking.

IC752WTA070 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Celeron 566 MHz, 128 MB RAM, 6 GB HDD (min), 300 pt run time (CIM PE license WNT

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20DB052A0EYNANASE PowerFlex 700S AC Drive 52 A 20 Hp 20D

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2711R-T4T PANELVIEW 800 4.3-INCH HMI TERMINAL

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1492-L4-B IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A5-B2 200 A Flange Mtd Cable Switch

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1585BX-M8UBBM-10 1585 Ethernet Media Patchcord

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1791DS-IB12 Guard I/O 12 Point Digital Comb Module

194E-A63-TN 194E Neutral Terminal

20-XCOMM-DC-BASE PowerFlex External Comm Enclosure

2090-CSWM1DE-18AA09 Kinetix Cable Single DSL 2090-Series

20AC1P3A0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MDC000 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 8,000 I/O

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IC600RM715RR RPU CMOS Module

IC647HSTESEO500M eSignature Option for Historian - Enterprise Server 500 Points (M4 Key)

IC655MDL580RR Relay Output, N.O. (16 points)

IC694MDL635 Input module 125 VDC 16 point POS/NEG logic. Module does not have UL certification on revision A.

IC756WDC000E-28 DataViews Development System for Visual Basic, Java & C++ 1 User, English v2.8

MicroLogix 1500/1769 System 1769-OF2 2 CHANNEL ANALOG CURRENT/VOLTAGE OUTPUT MODULE

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Distributed I/O 1797-EXMK CONTROLNET EX CABLE MARKING KIT (100 PIECES)

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Support 9321-L2400R SUPT REINSTATEMENT CONTRACT FOR 9321L2400

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Support F1771-TCMSERA FIRMWARE UPGRADE FOR 1771-TCM I/O MODULE

RSI Software Products 9324-RLD2U7ENE RSLOGIX 5000 MINI TO PRO UPGRADE, ENGLISH

RSI Software Products 9304-WVD300D WINTELLIGENT VIEW DEVELOPMENT

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Motion Control 8720SM-055S5PAS3 55 KW/116AMP,750 VDC, AMP AC MOTOR WITH SNS60 ENC.

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IC698CHS217A RX7i 17Slot Rack Mt with Read I/O Access

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294E-FD4P2Z-G2-3-SB Variable Frequency Drive

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1492-SPM3C070 MCB Supplementary Protector 7 A

軟啟動器 3RW40361BB04

數(shù)字量輸入 / 直流輸出模塊 6ES7 223-1BL32-0XB0 M 1223DI 16×24 V DC，DQ16×24 V DC

150-PB Start/Stop Metal Push Button Kit

1734-OV4E POINT I/O 4 Point Digital Output Module

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193-ESM-IG-100A-C97 E300/E200 100 Amp Sensing Module

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2090-CPWM7DF-14AF07 MP-Series 7 m Length Power Cable

2098-DSD-HV100-DN Ultra 3000 Servo Drive

GA646PME010 GlobalCare Assist for PCM Machine Edition Version 10 User

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IC5002TBX0010 PanelPC 12 inch Performance Unit with Windows XP

IC647HSTAE150KM Alarm and Events Option for Historian - Standard Server 150000 Points (M4 Key)

IC647SMM001 Scheduler Material (BOM) Module

IC693MDL731LT 12/24 Vdc Output, 2 Amp, Negative Logic (8 Points) (LT)

IC756HDV001J-97 DV Development - HP/UX Op Sys Addt'l User, Japanese, Version 9.7

MSI-SDK-25 SDK Connections 25 Pack

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Distributed I/O 1791D-0B16P DNET 24 VDC COMPACTBLACK I/O, 16 OUT SOURCE, BASE

Communications 1784-KTX ISA BUS PC CARD W/DH+, DH485 & RIO

Operator Interface 2706-P42C INVIEWW MESSAGE DISPLAY. 1 OR 2 LINE

Support 9305-RSVADSFRR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADSFR

Support 9515-RSEOL040S SUPT RENEWAL CONTRACT FOR 9515RSEOL040ENE

EtherNet/IP Products 2711-K6C20 PV600 COLOR KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403ITE RSVIEW32 RUNTIME 32K WITH RSLINX (ITALIAN)

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Motion Control 1326AB-B530E-M2L MOTOR,SERVO,460V,18.0NM,3000RPM,MULTI,IP67

4161-5-24 BCD To 7 SEG Display . 5 Digit, 24VDC. Dust Seal

HMI-CCT-202 BACKLIGHT TUBE 5"

IC693CMM302LT Communication Module, Genius (1 Kbyte) GCM+ (no datagram support) (LT)

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TRM-21006673 4 point screw terminal AC power connector for 7.2 amp 460 VAC S2K

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140AMM09000C Quantum 模擬量混合模塊, 4通道輸入, 2通道輸出,CC

284E-FVD7P6Z-25-RRN-3-DB-SB-OC EtherNet Variable Frequency Drive

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1492-SPM1C300 MCB Supplementary Protector 30 A

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150-C201NCD SMC-3 201A Smart Motor Controller

1608S-3V480K I-Sense 3-Channel Voltage Sag Detector

1770-CD4 Data Highway 400-400 ft Length Cable

193-DNENCAT EtherNet/IP Communications Auxiliary

194R-S2 194R Extended Length Operating Shaft

2090-CPBM7E7-08AF25 25 m Length SpeedTec Extension Cable

2090-XXTPMP-8S12 MP-Series 12 m Length Power Cable

CP5B-0WEB-0140-AZ Shielded motor power cable for B12is motor(straight connector). 14 meters

GF-965013 Connecting FlashCable to Mitutoyo Micrometer (5xx/2xx).

IC200UEX011 14 point Exp.(8) 24VDC In, (6) Relay Out, 120V/240AC Power Supply (inc ludes IC200CBL501)

IC647ADC100 PA Dashboard Client 100 Pak

IC647PCM001 Proficy Change Management Server - 1 Concurrent User

IC693CBL324 I/O cable for DSM302 or DSM314 or DSM324 5V I/O. 1 meter

IC754ACC32MEM Expandable User Memory, 32MB for QuickPanel View & Control

IMC-316X-X-D 6 amp IMC servo motor controller

SLC/1746 System 9399-RL50GRES RSLOGIX 500 GETTING RESULTS GUIDE (SPANISH)

Open Automation Systems 1789-DPALEN SOFTLOGIX DOCUMENTATION SET

Application-specific products 1404-M805A-ENT 1404-M8 ETHERNET PM3000

Operator Interface 2711-K10G3 PV1000 GRAYSCALE KEY, DH485 & RS232 PRINT

Support 9301-2SE3300ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE3300ZH

Support 9381-P250ENS SUPT RENEWAL CONTRACT FOR 9381P250EN

DeviceNet Products 1790-0W8X LDX I/O, 24VDC, 8 RELAY OUT EXPANSION , D-SHELL

RSI Software Products 9301-2SE3300KOE RSVIEW32 RUNTIME 1500 (KOREAN)

RSI Software Products 9358-EP60U2R UPGRADE: OUT-SUPT: RSBIZWARE EPROCEDURE 10 TO 60

Motion Control MPL-B4540F-SJ22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,460V,9.5KG

Motion Control 9101-0399 CONNECTOR KIT, MOTOR POWER, F/H-4X, 90 DEG

GQPI-DEM-L02 QUICKPANEL DEMO 10.5" LCD GE LABEL

IC646MRC075 Logic PC & View 75 Tag Runtime System

MTR-3T12-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SFW-TGTP-0.85-0 Target series flash memory card version 0.85

20BC056A0AYNAND0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11ND8P0AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD036 PowerFlex EMC Filter

140CPU11302C Quantum CPU256K,8K用戶邏輯,10K寄存器,1MB和1MB+,C

281D-F12Z-10A-CR ArmorStart Direct Online RVSG Starter

C200H-0C224 輸出單元, 8點, 繼電器獨立接點 同上

1492-PPJD3 IEC Term Blck 3x80x63 mm Partition Plt

接口模塊 6ES7460-1BA01-0AB0 IM460-1 發(fā)送器接口模塊，用于集中式連接，最大1.5m，有 5V 電源

變送器 3RS10302DD20

1497-D-BASX-1-N Control Circuit Transformer

1606-XL240E-3 Power Supply XL 240 W Power Supply

1762-IQ8OW6 MicroLogix 14 Point Digital Comb Module

188-K3C200-N Miniature Circuit Breaker 20 A

194L-G3196 Rect. Front Frame W/ Blank Nameplate

2090-CPBM7DF-04AA12 MP-Series 12 m Length Cable

2090-XXNFY-S02 Y-Series 2 m Length Feedback Cable

BC647PSF500 Proficy Process Systems 5000 I/O with iFIX with Global Care

GC647PME100 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 100 Concurrent Users

IC200MDL632 Input 125VDC POS/NEG logic isolated 16 point

IC646PCM003 Proficy Change Management 3 User Pack

IC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with USB Hardware key

IC676CBLPWB050 IP67 Power Cordset - 5 Meters

IC697PCM711MP Modified Series 90-70 PCM for OEMs

IC800SSI107D2 7.2 amp 115/230 VAC Devicenet S2K servo controller for S-series motors

SoftLogix System 1789-STRT1IT SOFTLOGIX 5800 STARTER KIT ITALIAN

Industrial Computers 6189-RDK10C VVCE 1000, KEYPAD DISPLAY MODULE

Process Control 9399-RSBGR GETTING RESULTS WITH RSBATCH GUIDE

Operator Interface 2711-B5A1L3 PV550 MONO KEY&TOUCH, RIO & RS232 PRINT

Support 9303-23S0EFFS SUPPORT RENEWAL CONTRACT FOR 9303-23S0EFF

Support 9371-EWDI3R SUPT REINSTATEMENT CONTRACT FOR 9371EWDI3

ControlNet Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

RSI Software Products 9301-2SE2500FRU2 RSVIEW32 WORKS 1500-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U3 UPGRADE: IN-SUPT: RSBATCH ARCHIVER 30 TO 60

Motion Control MPL-A4530F-MK24AA MOTOR,SERVO,8.36 NM,2800RPM,MULTI,230V,BRK,11KG

Motion Control 2090-UXNPBMP-16S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,16 GAUGE,30M

CBL-3T-MB-10 Power/Brake Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 10 Ft.

IC641CTL972 Upgrade to Add Series 90-70 Target Support to a CIMPLICITY Control License

IC800SLM100N2KE25 1000W, 230VAC SL Servo Motors, 2.5K Quad Encoder

OC647PLSTSENB Proficy Pulse Terminal Server Enabler (can be added to Editor and Viewer)

20AE041A0AYNANC0 PowerFlex 70 AC Drive 41 A at 40 Hp 20A

20DD077A3NNNACGNE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AE101RA0NNN PowerFlex 575V AC 75 HP DC Drive

2711P-B15C4A9 PanelView Plus Terminal

280-PWRM35A-M12 ArmorConnect 12 Meter M35 Patchcord

CPM1A-10CDT-D-V1 10點主機 DC24V、6點入， 4 點晶體管輸出.漏型

1492-MCEA230 Miniature Circuit Breaker, 30 A

1494V-FS600 Fuse Block

軟啟動器 3RW44652BC46

運行版軟件 6AV2104-0KA04-0AA0 SIMATIC WinCC Runtime Advanced 8192 PowerTags V14

1585J-M4HBJM-10 RJ45 Ethernet Media

1756-OA16IK ControlLogix 16 Point Digital Output

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