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140CPU67160現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~！！

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　娃哈哈的煩惱
　　飲料的生產(chǎn)要經(jīng)歷水處理、配料、制蓋、制瓶、吹瓶、灌裝、套標(biāo)，裹包和碼垛等多道工序。在娃哈哈杭州下沙第二生產(chǎn)基地內(nèi)一條長(zhǎng)達(dá)百米的水汽生產(chǎn)線上，一瓶瓶純凈水和含氣飲料快速而有序地飛過(guò)，生產(chǎn)速度達(dá)到每小時(shí)54000瓶。
　　雖然這樣的生產(chǎn)效率已是業(yè)內(nèi)領(lǐng)先，但娃哈哈的工程師們卻有一個(gè)不小的煩惱。水汽線上每臺(tái)設(shè)備都處在單機(jī)自動(dòng)控制的狀態(tài)，只知“埋頭苦干”，“兩耳不聞周?chē)�事”。這樣一來(lái)，工廠不僅無(wú)法通過(guò)整線協(xié)調(diào)達(dá)到效率最大化，一旦生產(chǎn)線出現(xiàn)故障，原因也難以快速排查。
　　在娃哈哈遍布全國(guó)的飲料工廠里，80%至90%的設(shè)備已通過(guò)西門(mén)子的可編程邏輯控制器(PLC)實(shí)現(xiàn)了自動(dòng)化。在進(jìn)一步實(shí)現(xiàn)數(shù)字化和智能化升級(jí)改造的過(guò)程中，西門(mén)子為娃哈哈細(xì)致規(guī)劃并提供了包括S7-1500系列控制器、工業(yè)服務(wù)器和人機(jī)界面(HMI)等在內(nèi)的自動(dòng)化設(shè)備、全集成自動(dòng)化平臺(tái)(TIA Portal)、WinCC系統(tǒng)、B.Data能源管理系統(tǒng)和Profinet工業(yè)網(wǎng)絡(luò)等在內(nèi)的完整SIMATIC解決方案，幫助這條水汽線實(shí)現(xiàn)了設(shè)備的互聯(lián)互通和中央監(jiān)控，達(dá)到柔性生產(chǎn)的要求，并優(yōu)化了產(chǎn)線能源管理，也通過(guò)產(chǎn)品質(zhì)量追溯，保障了食品安全。
　從“單兵作戰(zhàn)”到互聯(lián)互通、中央監(jiān)控
　　實(shí)現(xiàn)生產(chǎn)線數(shù)字化與智能化的核心是設(shè)備的互聯(lián)互通和中央監(jiān)控。有了西門(mén)子的解決方案，水汽線的生產(chǎn)設(shè)備從“單兵作戰(zhàn)”的狀態(tài)中解脫出來(lái)，形成了高效的“團(tuán)隊(duì)”，而散落在工廠各處的數(shù)據(jù)也形成了閉環(huán)，在生產(chǎn)線上高效流轉(zhuǎn)。
　　以前，娃哈哈集團(tuán)總部到各個(gè)分廠的企業(yè)資源計(jì)劃(ERP)系統(tǒng)雖已實(shí)現(xiàn)互聯(lián)，但工廠到車(chē)間內(nèi)各設(shè)備的數(shù)據(jù)卻沒(méi)有打通。現(xiàn)在，情況發(fā)生了徹底的改變。總部可以通過(guò)ERP系統(tǒng)將銷(xiāo)售訂單發(fā)送到工廠的制造執(zhí)行系統(tǒng)(MES)中。接下來(lái)，MES會(huì)根據(jù)庫(kù)存等情況將銷(xiāo)售訂單拆分為不同的生產(chǎn)訂單并發(fā)送到西門(mén)子WinCC系統(tǒng)上，由它對(duì)生產(chǎn)訂單進(jìn)行分解，生成具體的生產(chǎn)方案并下發(fā)至不同的生產(chǎn)設(shè)備。
　而在底層，西門(mén)子的PLC等自動(dòng)化設(shè)備覆蓋整條生產(chǎn)線。基于Profinet工業(yè)網(wǎng)絡(luò)，生產(chǎn)設(shè)備遵照統(tǒng)一的OMAC數(shù)據(jù)接口標(biāo)準(zhǔn)實(shí)現(xiàn)了互聯(lián)互通。生成的數(shù)據(jù)將由WinCC系統(tǒng)采集，并返回給MES系統(tǒng)。操作員可以利用TIA Portal進(jìn)行統(tǒng)一的數(shù)據(jù)管理、通訊、組態(tài)和編程，實(shí)現(xiàn)自動(dòng)化設(shè)備與系統(tǒng)的無(wú)縫連接。
　　西門(mén)子WinCC系統(tǒng)與PLC等自動(dòng)化設(shè)備組成了高效的中央監(jiān)控系統(tǒng)。借助西門(mén)子SIMATIC解決方案，娃哈哈打破了各個(gè)設(shè)備的信息孤島，讓從設(shè)備層到管理層的全部數(shù)據(jù)徹底貫通，成功實(shí)現(xiàn)了對(duì)整條生產(chǎn)線的數(shù)字化管控。
　　設(shè)備的互聯(lián)互通和對(duì)生產(chǎn)線的中央監(jiān)控為生產(chǎn)線的運(yùn)行帶來(lái)了革命性的變化。
　　借助西門(mén)子SIMATIC解決方案，所有物料供給過(guò)程都可以由系統(tǒng)自動(dòng)控制。以前，在飲料行業(yè)中，由于沒(méi)有實(shí)現(xiàn)設(shè)備的中央控制與互聯(lián)互通，操作員每次生產(chǎn)都需要根據(jù)訂單情況手動(dòng)控制物料供給。
　　如今，試點(diǎn)線上所有物料供給都可以由系統(tǒng)根據(jù)訂單信息和實(shí)際生產(chǎn)進(jìn)程自動(dòng)完成精準(zhǔn)控制。例如，如果一批產(chǎn)品中包含8000瓶飲料，當(dāng)系統(tǒng)計(jì)算出已經(jīng)通過(guò)裹包機(jī)的成品為7500瓶，而生產(chǎn)線上剩下的500瓶產(chǎn)品也即將進(jìn)入裹包階段時(shí)，系統(tǒng)就可以自動(dòng)停止前道工序供料，保證訂單的準(zhǔn)確執(zhí)行。
　　如今，故障排查也變得更加便捷、及時(shí)。現(xiàn)在，中央監(jiān)控系統(tǒng)與分布在產(chǎn)線各處的攝像頭實(shí)現(xiàn)了聯(lián)動(dòng)。一旦設(shè)備報(bào)警，監(jiān)控系統(tǒng)就會(huì)指揮攝像頭自動(dòng)切換畫(huà)面，快速定位報(bào)警點(diǎn)，以便操作人員及時(shí)處理故障，縮短停機(jī)時(shí)間。
　　此外，中央監(jiān)控系統(tǒng)也大大方便了娃哈哈的管理人員對(duì)車(chē)間進(jìn)行整體維護(hù)和管理。現(xiàn)在，操作員和管理人員可以通過(guò)WinCC系統(tǒng)輕松查看整條生產(chǎn)線的運(yùn)行狀況。
　　杭州娃哈哈集團(tuán)有限公司設(shè)備工程部部長(zhǎng)邵金榮切身感受到了生產(chǎn)透明化帶來(lái)的改變：“現(xiàn)在，我只要坐在辦公室里就能實(shí)時(shí)了解整條產(chǎn)線的運(yùn)行狀況。這對(duì)管理層決策有很大幫助。”

上億庫(kù)存，國(guó)內(nèi)外近千個(gè)倉(cāng)庫(kù)，公司部分產(chǎn)品型號(hào)如下，歡迎聯(lián)系哦~！

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IC647WMI920 Workstation Interface (WSI) for PS/2, Series 90-70 Parallel/Serial

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22A-D8P7H204 PowerFlex 4 3.7 kW (5 Hp) AC Drive

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284D-FVD2P3B-10-CR-EMI DeviceNet Variable Frequency Drive

WS02-CXPC1-E5.0 Windows版(2000/xp)

1492-RTB8P 8-Pole Push-In Style Rtb

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1606-XLRED20-30 1606 Power Supply

1768-PA3 CompactLogix L4x AC/DC In Power Supply

188-K4D005 Miniature Circuit Breaker 0.5 A

194R-B20-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF12 MP-Series 12 m Length Cable

2090-XXNPMP-14S07 MP-Series 7 m Length Power Cable

CBL-13-MP-20 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 20 feet

GC647WFL010 Proficy GlobalCare Complete for Proficy Workflow - 10 User License

IC200PWR202LT POWER SUPPLY WITH EXPANDED 3.3VDC 12VDC INPUT (LT)

IC646TBLSS30K Proficy Troubleshooter for Intelligent Historian for Hist 30000 Points

IC647NMA000 CIMPLICITY HMI Marquee Device Communications

IC693ACC305 EEPROM Chips (qty 4)

IC698RMX016 PACSystems RX7i Redundant Memory Xchange 16MB Memory

IC800VMCB2050 Motor power and brake power cable for 2 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IV8 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

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Operator Interface 2711-T5A3L1 PV550 MONO TOUCH, DH485 & RS232 PRINT

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PSPC-DC10L Prof Shop Floor SPC DC 10 User

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2198-H040-P-T K5500 FR1,2 control power con

2711P-RAAT7 PanelView Plus 7 Series Accessory

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1492-MS8X9 IEC 8 x 9 mm Marker Card

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1585J-M8FBJM-5 RJ45 Ethernet Media

1756-SPESMNRM L7SP Energy Storage Module-Non Remove

188-K1D250-N Miniature Circuit Breaker 25 A

194E-Y32M-1753-6G 32A 3P LOADSW. IN M/THREAD BOX

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BC646TRT915 Server 1500 I/O Runtime System with Proficy GlobalCare

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