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1746-OB32E現貨 in stock! 歡迎來電咨詢~！！

國內的包裝生產線在發展初期一般只能完成物料包裝，后續的搬運工作則由搬運工人來完成。隨著產量的日益擴大，傳統的人工搬運方式顯然無法滿足需求，碼垛機械的出現為這一問題提供了有效的解決方案。
　　碼垛機可以集成在生產線中，使生產現場變得智能化，可以實現飲料、食品、日化等行業各種作業的碼垛物流，為企業改善工作條件，減輕個人體力勞動，減員增效起到了關鍵作用。目前主流的控制系統采用 PLC+ 機械手的方式，對整條生產線的末端產品進行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設計的碼垛線為雙線輸送，碼垛能力能達到 60 箱 / 分，主要應用在食品行業。該碼垛線通過 PLC 控制將兩條生產線上輸送過的產品分別輸送到對應的堆疊區，且通過觸摸屏可設定不同的層數采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機、轉向電磁閥、轉向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應系統和左右棧板輸送帶等設備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進入，經過三個入口緩存輸送帶，輸送到分離電機處;分離電機分離后根據需要確認是否轉向 ( 如需轉向則轉向氣缸動作 ) 并計數，PLC 進行判斷產品是否已完成一列。達到一列后控制推桿動作，將貨物整平。此時，PLC 發出 DO 信號給 ABB 機械手 (ABB 機械手與 PLC 通過硬接線連接 )，機械手動作抓取已完成碼垛的一列產品;當完成一垛后，堆疊電機動作，將已完成堆垛的貨物整垛輸出;然后棧板供應啟動，為缺少棧板的堆疊區提供棧板，依次循環實現持續碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機 I/O 點數較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數 CPU 以及高密度擴展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉向氣缸、滾筒等動作頻繁，高達 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅動大負載。在HMI選型上，單線系統選用7寸屏即能滿足要求，但對于雙線控制系統，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網接口與 S7-200 SMART 無縫連接，編程調試、設備通訊都很方便。電控系統配置如附表所示。
4.1 結構化模塊設計
　　由于碼垛線控制點數較多，程序較大，而且各部分功能較為分明，所以在軟件設計時，采用結構化編程的理念可使程序結構更加分明。程序設計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調用相應子程序。子程序主要有：開機初始化程序、各設備手動控制程序、入口計數子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統復位及數量清零等子程序組成，如圖 3 所示。

XPRESSKIT DBALL DATA ALL INTERFACE MULTI MODULE DEI BYPASS MODULE

Siemens 6ES7 253-1AA22-0XA0 6ES72531AA220XA0

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Pro Audio/Video System w/CPU Constellation Console

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ABB PFEA113-20 Web Tension Advanced Electronics

YORK 026-32389-000 NSFP 02632389000

/REFURB REXROTH INDRAMAT DDS2.1W-100 SERVO DRIVE

MODICON AS-506P-F32 NSPP AS506PF32

ALLEN BRADLEY 1394-SJT05-C-RL USPP 1394SJT05CRL

GETTYS 110-232 USPP 110232

GE FANUC IC3600AOAB1 USPP IC3600AOAB1

SIEMENS 6SC9112-3BA05 USPP 6SC91123BA05

SIEMENS 3TF5-622-0XF0 NSFP 3TF56220XF0

ALLEN BRADLEY 100-B300NA3 NSFP 100B300NA3

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Siemens S5 6ES5 924-3SA12 6ES59243SA12 NIB

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Siemens S5 Stepper Motor Module 6ES5 267-8MA11

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SEALEDIN STOCK AUTHORIZED RE SELLER FREE SHIP

Square D 8501 X040XTE1

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Schneider Modicon PLC AS-J892-001 COMMUNICATION MODULE ASJ892001

Schneider Modicon AS-P120-000 Power Supply

Schneider Modicon AS-BADU-206

Schneider/Modicon MM-PM21400C PanelMate Plus 2000C

SIEMENS 6ES7 321-1BL00-0AA0 32 INPUT MODULE XLNT COND.

Sans Digital HA-ARC-ARC1223X 2-Port Mini-SAS 6G SAS/SATA PCIe 2.0 x8 Controller

SIEMENS EA-12 ANALOG OUTPUT MODULE 6DD1642-0BC0 /BOX

SIEMENS SINUMERIK 810 6FX1126-1AA04 TESTED WARRANTY

SIEMENS 505-7354 PEERLINK PEER COMMUNICATIONS MODULE

SIEMENS 6SN1-145-1BA01-0DA0 USPP 6SN11451BA010DA0

SIEMENS 6SN1112-1AC01-0AA1 SIMODRIVE 6SN11121AC010AA1

SIEMENS 6FC5114-0AA02-0AA2 6FC51140AA020AA2 ver A

AllenBradleyMountingClipKit4-PiecePanelview600Cat77135-166-55

ALLEN BRADLEY X-325851 NSFP X325851

ABB DSMB175 P/N.57360001-KG Memory Board , Dynamic

Adimec MX12P camera MX 12P MX 12 P MX12P/8X40 ISS:1.1

(9777) Honeywell PC Board 51401291-100

INDRAMAT TVD1.2-15-03 USPP TVD121503

YAMATAKE 80360147-001 USPP 80360147001

FANUC A16B-2200-0080 USPP A16B22000080

ENDRESS & HAUSER 33FT1H-MH1FD11F21A NSPP 33FT1HMH1FD11F21

RELIANCE ELECTRIC 86466-80R USPP 8646680R

OMRON CV500-SNT31 NSFP CV500SNT31

ORIENTAL MOTOR UDX5128 NSFP UDX5128

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Siemens 6ES5-922-1AA21 NSFP 6ES59221AA21

SIEMENS 6ES5-420-3AB11 USPP 6ES54203AB11

Siemens 6ES5 441-8MA11 Digital Output Module 26622

Siemens S5 6ES5 421-8MA12 DIGITAL INPUT MODULE

SIEMENS 6SE7090-0XX84-6AD1

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Spectrum Controls 8000 SCP-204

MYRICOM M2F-PCI32 MYRICOM INTERFACE MODULE

WS-X45-SUP6L-E Cisco Supervisor Engine 6L-E Control processor

SIEMENS 6ES7 621-1AD01-0AE3 C7-621 99%

Siemens RWX62.734/509 Controller

Reliance 11C409S

Schneider Modicon Helen .. Right As Rain

Schneider Modicon AS-B260-010 USPP ASB260010

Schneider Modicon AS-S202-020 USPP ASS202020

Schneider Modicon AS-B840-108 800 I/O REED RELAY MODULE

Schneider Modicon AS-B804-016 ASB804016 16 Point 120 VAC Output

MODICON MM-PM10-200 PANELMATE PLUS MONITOR

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Siemens 6ES5 523-3UA11 6ES55233UA11

SIEMENS S5 6ES5 458-7LA11 Relay Output Module

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SIEMENS SINUMERIK 840D/DE NCU 572.4 6FC5357-0BB23-0AE0 NIB

SIEMENS 6SN1113-1AB01-0BA1 Pulsed Resistor Simodrive -

SIEMENS Simodrive 611 E/R 6SN1146-1BB00-0DA1 NIB

SIEMENS 6FC9340-7HL Connector Cable USED

Advantech PCA-6006LV Rev.B2

ALLEN-BRADLEY 1771-OBD 10-60 VDC OUTPUT MODULE

ABB ACS800-U1-0070-7+N650 Drive 525-690V WOW

ADEPT 10332-00505 REV E 1033200505

6FM1723-3AA10 Siemens SIMATIC S5/S7 WF723A Positioning Module with I/O 3-Axis

9450 XYCOM MONITORS CRT REMANUFACTURED

STAEFA CONTROL SYS 549-407 NSPP 549407

COOPER POWER SYSTEMS CEP300413 NSFP CEP300413

BTG 883-0752-120 USPP 8830752120

NDT INTERNATIONAL NDT-103D USPP NDT103D

METRA INSTRUMENTS 611-0012-000 USPP 6110012000

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Siemens 6ES5-470-4UB11 USPP 6ES54704UB11

SIEMENS 6ES5-102-8MA01 USPP 6ES51028MA01

SIEMENS S5 EPROM 2K 6ES5-910-0AA31

Siemens 6ES5 240-1AA21 Counter / Positioning Card E Stand 3

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Interface Niagara 2296 Fibre IO Module N2296-I/O-LX

YOSHIMURA FOR YAMAHA RAPTOR 700 06-10

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Pacific Scientific 5240

Schneider Modicon AS-B883-201 REM ASB883201 I/O MODULE

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Schneider Modicon AS-M380-902 USPP ASM380902

Schneider Modicon AS-8534-000 HIGH/LOW DENSITY CONNECTOR

Schneider Modicon 115V INPUT MODULE AS-B805-016

Schneider Modicon AS-BDAP-210 ASBDAP210

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Cisco WS-SVC-CMM Communication Media Module warranty - qty available

SIEMENS SIMODRIVE 6SN1145-1BA02-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356#2ZM

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Advantech PCA-6006 CPU Main Board REV A1

Allen-Bradley 2711-TC1-B PanelView Touch Screen

ABB 3HAB8101-11/06B DSQC 346E S4C+ M2000 Robot Controller Servo Drive

ACCURAY 125318-001 USPP 125318001

A16B-2202-0900 Fanuc Main CPU with all daughter boards

810A04A ALLEN BRADLEY 810 A04A

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ASEA BROWN BOVERI 57310255-AV USPP 57310255AV

ALLEN BRADLEY 8520-COP USPP 8520COP

MAGNETEK DS440 USPP DS440

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REXNORD ZA-2315 NSPP ZA2315

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SIEMENS 6ES5 451-4UA13 -- 6ES54514UA13

SIEMENS .6ES5 470-4UA12.6ES5470-4UA12.XLT.

Siemens PLC 6ES5-103-8MA01/6ES51038MA01/6ES5-103-8MAO1/6ES51038MAO1 NICE

SIEMENS 6ES7 312-5AC02-0AB0 6ES7312-5AC02-0AB0 FreShip

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PWR-950-AC 950W AC P/S FOR CISCO 7600 AND CAT 6500

GSM Modem Pool 8 Ports USB interface Wavecom Module AT Commands Q2303

Tripp Lite B078-101-PS2 Server Interface PS2 Module B078-101-PS2

Siemens 6AV3503-1DB10 OP3 ping Worldwide

Siemens Inverter 6SE6420-2UC25-5CA1 6SE64202UC255CA1 in Box

Modicon SW-CS5D-1DA

Schneider Modicon Extender Cable 6' AS-W801-006 warranty

Schneider Modicon ASP120000 Power Supply 115/230 VAC AS-P120-000 Electric

Schneider Modicon AS-E385-904 NSFP ASE385904

Schneider Modicon AS-S953-003

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Schneider Modicon Premium TSXAEY414 TSX 4 ANA I. Multirange

SIEMENSTITEXASINSTRUMENTSOUTPUTMODULE500-5011

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GM MODULE COMMUNICATION INTERFACE

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5CD174ZA810A800 20 HP, 2500 RPM GE DC SURPLUS ELECTRIC MOTOR

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75 HP 1200 RPM 460V OIL WELL PUMP MOTOR THREE PHASE, TEFC HOSTILE DUTY NEMA D

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GIDDINGS & LEWIS 502-03963-61 NSFP 5020396361