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　　燕山石化公司合成橡膠凝聚裝置的儀表控制系統(tǒng)原由常規(guī)儀表構(gòu)成，且全是其他裝置更換下來(lái)的舊表，故障率較高。為了提高自動(dòng)化水平，增強(qiáng)儀表控制系統(tǒng)的可靠性，我們對(duì)其進(jìn)行了改造，淘汰了控制室內(nèi)的所有常規(guī)儀表，改用DCS。
　浙大中控公司的SUPCON JX-300X DCS充分利用了最新信號(hào)處理技術(shù)、高速網(wǎng)絡(luò)通信技術(shù)、可靠成熟的先進(jìn)控制算法，使其兼具了高速可靠的數(shù)據(jù)輸入輸出運(yùn)算、過(guò)程控制和PLC聯(lián)鎖邏輯控制功能，獲得了廣泛的應(yīng)用，特別是其性能價(jià)格比優(yōu)于同等規(guī)模的常規(guī)儀表系統(tǒng)，成了我們儀表改造首選的產(chǎn)品。
　　二 工藝流程簡(jiǎn)介
　　凝聚裝置采用水蒸氣蒸餾、濕法脫氣的原理，脫去膠液中的溶劑油。現(xiàn)有兩條生產(chǎn)線，每條線包括膠罐系統(tǒng)、凝聚釜系統(tǒng)、尾氣回收系統(tǒng)。每條生產(chǎn)線有4個(gè)膠罐，根據(jù)膠液熔融指數(shù)的不同，不同膠罐中的膠液按相應(yīng)的比例混配，保證膠液熔融指數(shù)合格。合格的膠液送至凝聚釜，根據(jù)水蒸氣蒸餾、濕法脫氣的原理，采用等壓不等溫的雙釜水析凝聚技術(shù)，把溶劑油和膠分離。凝聚釜分離出來(lái)的溶劑油尾氣由尾氣回收系統(tǒng)回收再利用。
　　三 DCS配置
　　JX-300X DCS由一個(gè)多功能站、一個(gè)操作站、一個(gè)控制站和過(guò)程控制網(wǎng)絡(luò)組成，系統(tǒng)結(jié)構(gòu)如圖1。
護(hù)工具。操作站是操作人員完成生產(chǎn)過(guò)程監(jiān)控管理任務(wù)的平臺(tái)。
　　多功能站和操作站的硬件組成是完全一樣的，包括工控PC機(jī)、CRT、鼠標(biāo)、鍵盤、網(wǎng)卡、專用操作員鍵盤、操作臺(tái)等。
　　控制站完成整個(gè)工業(yè)過(guò)程的實(shí)時(shí)監(jiān)控功能，由主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡、I/O卡件、供電單元等組成。控制站的各種卡件均可冗余配置，為了增加系統(tǒng)的可靠性，我們對(duì)控制站的主控制卡、數(shù)據(jù)轉(zhuǎn)發(fā)卡進(jìn)行了冗余配置，控制回路的I/O卡件也采用冗余配置。表1列出了控制站的硬件，表2為系統(tǒng)的I/O信號(hào)及卡件配備表。

Siemens 6DS1603-8RR 6DS16038RR

Siemens S30864-X230-A53 Cable for 3G WCDMA STN NB-880

MTT 11-SLOT-RACK

Schneider Modicon AS-B807-132 Input Module ASB807132

Schneider Modicon AEG/GOULD// AS-B571-001/B571-001 INPUT MODULE XLNT

Schneider Modicon AS-B883-200 Thermocouple Input ASB883200 Free Ship

Schneider Modicon ASB231 ASB237001 Input Module AS-B237-001

Schneider Modicon OUTPUT MODULES MODEL AS-B824-016

Schneider Modicon AS-P420 Power Supply

SCHNEIDER AUTOMATION 140DRA84000 TSX QUANTUM OUTPUT MODULE PLC 16 POINT RELAY

SIEMENS 1P 6ES7231-0HC22-0XA0 ANALOG INPUT MODULE

RELIANCE ELECTRIC 0-60031-4 NSPP 0600314

SIEMENS 6ES7-322-1BH01-0AA0/6ES7322-1BH01-0AA0 SM322 OUTPUT MODULE XLNT

SIEMENS Sinumerik Tape Reader. 6FC 3984-1FD

OMRON DRT1-COM COMMUNICATION UNIT MODULE 24VDC 0.5 AMP

SIEMENS SIMODRIVE - 6SN-1145-1BA01-0BA1 E/R Module INT 16/21kw

SIEMENS SINUMERIK SYSTEM 3 Screen 6FC388-5MB

SIEMENS NOS Parker Fast & Tite N6FC6 Female Connector LOT 13

ALLENBRADLEY1771-OGDOUTPUTMODULE1771OGD

Allen Bradley SLC500 Output Module 1746-OB16

ABB OPERATOR PANEL 800 PP836 836 INTERFACE

ZUMBACH ELECTRONIC USYS100 USPP USYS100

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MODICON AM-M909-021 USPP AMM909021

ALLEN BRADLEY 1394C-SJT05-D NSFP 1394CSJT05D

GENERAL ELECTRIC SB466RG NSFP SB466RG

GE FANUC 44A297063-G01 USPP 44A297063G01

SIEMENS 6RA7031-6GV62-0 USPP 6RA70316GV620

SICK OPTIC ELECTRONIC CLV-490-1010 USPP CLV4901010

Siemens 6ES5 700-3LA12 6ES57003LA12

Siemens POWER SUPPLY MODULE 6ES5-931-8MD11

SIEMENS 6ES5-464-8MC11 USPP 6ES54648MC11

Siemens 6ES5 421-8MA12 USPP 6ES54218MA12

Siemens S5 PLC 6ES5 700-8MA11 Bus Module E-Stand 6

Siemens CPU214 6ES7 214-1AC00-0XB0 6ES7214-1AC00-0XB0

SFP-GE-Z CISCO GENUINE 1000BASE-ZX GIGABIT ETHERNET SFP DOM

Square D 8030 RIM-144

SIEMENS 6ES5 308-3UB11 IM308 INTERFACE MODULE

WE SHIP SAME CISCO1941W-A/K9 1941 ROUTER W/ 802.11 A/B/G/N FCC COMP

Siemens 6GK1503-2CB00 in Box

Siemens TP177A 6AV6642-0AA11-0AX1 Touch Glass + Film

Schneider Modicon SCIENCE AS A CONTACT SPORT - STEPHEN H. HARDCOVER

Schneider Modicon AS-BDEP-217 Discreet IN 24VDC ASBDEP217

Schneider Modicon AS-B805-016 INPUT MODULE ASB805016

Schneider Modicon MODEL AS-B804-116 16PT I/O UNIT 115 VAC

Schneider Modicon AS-M509-004 CNC Memory Board Rev A (UVG)

Schneider Modicon AS-B882-239 H.S COUNTER

SCHNEIDERELECTRICADAPTERCABLEFORXBTGT/GK-XBTZG919

SIEMENS 6ES7 331-7KF02-0AB0 INPUT MODULE 6ES73317KF020AB0

SattCon 05-Slimline SDA module SatControl ABB

Siemens HMI 6AV6 641-0CA01-0AX1 NIB 6AV66410CA010AX1

SIEMENS SINUMERIK 6FZ1125-1AA01 ENCODER CONTROL

SIEMENS 6ES5535-3LB12 Simatic Communications Module XLNT

SIEMENS 6SN1130-1AA11-0GA0 SIMODRIVE MODULE 6SN11301AA110GA0

SIEMENS 6SN1118-0DG23-0AA0 6SN1 118-0DG23-0AA0 SIMODRIVE 611 Board

SIEMENS 6FC5203-0AB11-0AA2 6FC5 203-0AB11-0AA2 SINUMERIK OP031 Operator Panel

Allen-BradleyPanelview550

Allen Bradley1746-OW16 output modules in pristine condition

ABB Drive module for S4C+/ DSQC 546A; Part# 3HAB8101-18

ADEPT TECHNOLOGY XY-HRS010-PM102AD XY-HRS050-PH200AD

(7545) Marposs Gauge Head 3408104XXX (7545)

INDRAMAT TDM1.2-100-300-W1-0 USPP TDM12100300W10

WESTINGHOUSE MD3B1NPFRG USPP MD3B1NPFRG

FANUC A06B-6064-H315 USPP A06B6064H315

ELECTRO CRAFT DDM-009X USPP DDM009X

RELIANCE ELECTRIC 803611-SE USPP 803611SE

OBARA CORP WZR23-S-02 USPP WZR23S02

OMRON C200HW-PCU01 USPP C200HWPCU01

Siemens 6ES5 436-4UA12 6ES54364UA12

Siemens 6ES5-905-3RB21 USPP 6ES59053RB21

SIEMENS 6ES5-393-0UA13 USPP 6ES53930UA13

Siemens 6ES5 431-8MC11 DIGITAL INPUT MODULE

Siemens S5 6ES5 375-0LD11 6ES53750LD11 Memory Submodule 8K x 8 BIT

SIEMENS 6SE7090-0XX84-0AA1 6SE7 090-0XX84-0AA1 FreeShip

Siemens 6ES7 332-5HD01-0AB0 -FS- 6ES73325HD010AB0

Siemens U-05N

MODICON AS-J810-000 INTERFACE MODULE ASJ810000

WS-X4904-10GE Cisco 4-Port 10 Gigabit Ethernet X2 Expansion Module

Siemens 6ES7 407-0KA02-0AA0 6ES7407-0KA02-0AA0 in Sealed Box

Siemens RA81 SERVO CONTROL Board 6416261

Reliance 0-57170

Schneider Modicon Mary as Queen in the 'Huggenots'theatrical

Schneider Modicon AS-B246-501 USPP ASB246501

Schneider Modicon AS-P933-001 ASP933001 Power Supply Module Repaired

Schneider Modicon AS-B828-032

Schneider Modicon AS-B801-000 800 SERIES I-O SPARE SLOT BEZEL B801 48102

MODICON MM-PMT24T0C PM 3000C TS PANELMATE PLUS SOLD AS IS

Siemens Simatic 505-4232A Input Module PLC NIB

SIEMENS 6ES5-380-7AA11 NSFP 6ES53807AA11

SIEMENS S7 SM322 DIGITAL OUTPUT MODULE

SIEMENS 6DD1-682-0BE0 USPP 6DD16820BE0

SIEMENS SINUMERIK 810M 6FC3551-1AC-Z

SIEMENS 6SN1111-OABOO-OAAO 6SN1111OABOOOAAO MODULE SIMODRIVE

SIEMENS Simodrive 65N1123-1AA00-0AA0 (4633)

SIEMENS 6FC9348-7DM Cable Connector - Surplus

ADVANTECH MIC-2718 REV.B1 01-2

ALLEN-BRADLEY 1771-ODD 120V AC Isolated Output Module 16 Outputs

ABB ACS601-0050-5-000B1200000

Adaltis Eclectica Hybrid Clinic Lab Analyzer

6ES7478-2DA01-0AC0 Brand , Factory Sealed,

9004-0173-00 10MHz XP for GenRad gr2285/9 systems

SQUARE D NC36900 NSPP NC36900

CONTROL TECHNIQUES FX-4120 USPP FX4120

BENTLY NEVADA 3300-16-02-01-01-01-02-00 USPP 3300160201010102

MTS SYSTEMS CO 469876-01 USPP 46987601

MAYR 4105418 USPP 4105418

FANUC A06B-0502-B002 USPP A06B0502B002

Siemens 6ES5 155-3UA12 6ES51553UA12

Siemens 6ES5-465-4UA13 USPP 6ES54654UA13

SIEMENS 6ES5 090-8MA01 6ES5 090-8MA01S5-90U Controller 60 DAYS WARRANTY

SIEMENS S5 6ES5-464-8ME11 ANALOG INPUT

Siemens 2pcs S5 6ES5 316-8MA12 Interface Module

Siemens 6ES7332-7ND02-0AB0 6ES7 332-7ND02-0AB0 NIB

Siemens SITOR Fuse 3NE3336 3NE3 336

Siemens 6ES5373-0AA41

Inc VAT tested

YOSHIMURA FOR KAWASAKI KFX450R 08-10

Siemens 6ES5464-8MC11 6ES5 464-8MC11

SIEMENS MP277-10 6AV6 643-0CD01-1AX1 Touch Glass

Omron S82G-1524

Schneider Modicon AS-BADU-206/ASBADU206 Analog Input NICEOFFERS ACCEPTED

Schneider Modicon AS-506P-F32 NSPP AS506PF32

Schneider Modicon AS-J892-101 INTERFACE MODULE S908 RIO INTERFACE ASCII

Schneider Modicon AS-5318-000 NSPP AS5318000

Schneider Modicon ICC/Cyberline 100-0037 Control Card AS-IS

Schneider Modicon Automation AS-B805-016 16 PLC Module

SIEMENS/TEXAS INSTRUMENTS 505-6108 INPUT MODULE XLNT

Schneider TWIDO TWDLMDA40DUK

Siemens Sinumerik Machine Control Panel 3T 548 025 9004

SIEMENS 500-5056 DIGITAL OUTPUT MODULE 5005056

SIEMENS SINUMERIK 810 I/O BOARD 6FX 1126-5AA

Comms Option Module Control Techniques Communications Module E/W: 267743

SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC5247-0AA00-0AA2#4

SIEMENS SIMODRIVE 6SN1145-1AA01-0AA1SINUMETIK 840D NCU-BOX 6FC52476FC5357 6SN

Advantech Input Module ADAM-3011 NIB

ALLEN-BRADLEY 6181-ACAAZZZZZ Operator Interface Panel

ABB 3HAB2207-1/3 DRIVE BOARD 3HAB22071

ACCURAY 083886-001 USPP 083886001

A06B-6104-H226#H520 - FANUC SPINDLE AMP - A06B6104H226

809A04E ALLEN BRADLEY 809 A04E

SIEMENS 6ES5-580-0UA12 NSPP 6ES55800UA12

ASEA BROWN BOVERI 52700141 NSFP 52700141

ALLEN BRADLEY 6182H-10TRH4D USPP 6182H10TRH4D

LENZE ASF-3267 USPP ASF3267

HARDY INSTRUMENTS HI2160RC-RM-A1-E1 USPP HI2160RCRMA1E1

ALLEN BRADLEY 1330-COA USPP 1330COA

RELIANCE ELECTRIC 0-51818-2 NSPP 0518182

Siemens 6ES5-350-3KA21 6ES5350-3KA21 MEMORY BOARD W/ 2 6ES5-372-0AA51

SIEMENS 6ES5 441-7LA12 6ES54417LA12

SIEMENS Screw Terminal # 6ES5 700-8MA11

Siemens Memory Submodule 6ES5 376-1AA11 Eprom 16KB 37356

Siemens 6ES7 235-0KD00-0XA0 #2

SIEMENS OP7 6AV3607-1JC30-0AX0 Membrane Keypad

Q02HCPU CPU MODULE HI-SPEED 28K

GPNP NT384/ NT384A ISDN Interface Module

Trillium Panther 90-0169-1A SMDR Interface Module

SIEMENS 64K MMC 6ES7953-8LF11-0AA0

Siemens GSM Modem TC35i

Modicon PE-0121-000

Schneider Modicon GOULD AS-B559-000 INPUT MODULE 9-56 VDC

Schneider Modicon ASE908131 BRAND 'Exec Cartridge AS-E908-131

Schneider Modicon AS-D025-010 USPP ASD025010

Schneider Modicon AS-P810-000 POWER SUPPLY

Schneider Modicon Module Chassis 7 Slot Rack AS-H819-103

Schneider Modicon Model AS-BDAP-210 Output Module Warranty

Schneider Telemecanique XBTZ9721 Cable

Schneider Modicon Telemecanique TSXDMZ28DR

Pro Audio/Video System w/CPU Constellation Console

SIEMENS 6ES5 450-8MD11 DIGITAL OUTPUT MODULE

SIEMENS 6FC5210-0DF05-0AA0 SINUMERIK PCU 50 6FC52100DF050AA0 NIB

HONEYWELL 621-0012RC COMMUNICATION MODULE

SIEMENS SIMODRIVE 6SN1145-1BA02-0CA1SINUMETIK 840D NCU-BOX 6FC52476FC53576SN

SIEMENS SINUMERIK 810D 6FC5412-0FA10-0AA0 NIB

SIEMENS MOORE 16804-43 APACSQUADLOG OIM FIBER OPTICAL INTERFACE MODULE 20600

Allen-Bradley PanelView 1400e 2711E-T14C6 Ser C Rev A

555DXR Electric Conduit Bender w/ 28007 Shoe Group 1/2" a�“ 2" Rigid,120V

Abb Totalflow 6213

A06B-0153-B084#7075 FANUC SERVO MOTORS REMANUFACTURED

7300-AVPB1 ALLEN BRADLEY POWER SUPPLY REMANUFACTURED

RELIANCE ELECTRIC 355C22D USPP 355C22D

ALLEN BRADLEY 1785-L60L/E NSPP 1785L60LE

ALLEN BRADLEY 150-A35NBDA NSFP 150A35NBDA

GENERAL ELECTRIC DS800NPSF1D1D USPP DS800NPSF1D1D

TOTAL CONTROL PRODUCTS QPI-31200-C2P USPP QPI31200C2P

SYMAX 8030-RIM-127 USPP 8030RIM127

FOXBORO 871FT-2D1A1C-3 USPP 871FT2D1A1C3

Siemens 6ES5-101-8UU13 USPP 6ES51018UU13

SIEMENS 6ES5 373-0AA61 6ES53730AA61

SIEMENS 6ES5-941-7UA11 USPP 6ES59417UA11

Siemens 6ES5 737-1CB00 USPP 6ES57371CB00

Siemens 6ES5 095-8MC03

Siemens LOGO! DM8 12/24R 6ED1 055-1MB00-0BA1

Rexroth Indracontrol L40 CML40.1-NP-220-NA-NNNN-NW

Texas Instruments 2493295-0002

SPEEDTRONIC MODULE DS3820 PIMB INTERFACE IN BOX

VWIC-1MFT-G703 CISCO 1-PORT RJ-48 MULTIFLEX TRUNK G.703

Siemens C7-634 6ES7634-1DF02-0AE3 Membrane Keypad

Modicon AS-T584-204

Schneider Modicon AUTOMATION DEP216/AS-BDEP-216/ 042244630

Schneider Modicon TSX Compact DAP 220/AS-BDAP-220 DAP220ASBDAP220

Schneider Modicon AS-B885-111 MODULE MOTION ASB885111

Schneider Modicon AS-B575-201

Schneider Modicon PLC AS-P890-000 AS-IS PARTS OR REPAIR

Schneider Modicon AS-P965-000 | 12 mo. warranty | Free UK/EU Shipping | Price Inc UK VAT

Schneider Automation / Modicon PanelMate Plus MM-PM22400C WARRANTY

Sharp JW-34N INPUT MODULE 32POINTS 12/24 VDC

RELIANCE ELECTRIC 0-49005-5 LINEAR VOLTAGE TIME UNIT

SIEMENS 6ES7-131-4BD00-0AA0/6ES7131-4BD00-0AA0 OUTPUT MODULE LOT OF 2 XLNT

SIEMENS 6DD1642-0BC0Analog Output Module SDYND EA12

OMRON 3G2A9-AL004-PE COMMUNICATIONS MODULE

SIEMENS SIMODRIVE 611 6SN1111-0AA01-1BA1

SIEMENS Sinumerik Operator Panel 6FC5203-0AF26-0AA0-Z 6FC5203 0AF26 0AA0 Z

SIEMENS Jacobs Chuck 0080725FC JCCAT40xER25-6-FC Tool Holder

ALLENBRADLEY1771OBOUTPUTMODULE8POINT12-24VDC

Allen Bradley SLC-500 Input Module 16-Point 1746-IA16

ABB PFV1-101 POWER SUPPLY PFV1101 YM110001SP

york 031-01065-002 control board rev h

/REFURB REXROTH INDRAMAT HDS03.2-W075N-HS12-01-FW

MODICON AS-506P-F32 USPP AS506PF32

ALLEN BRADLEY 1394-SJT10-C-RL USPP 1394SJT10CRL

GETTYS 110-235 NSFP 110235

GE FANUC IC3600AVIA1D USPP IC3600AVIA1D

SIEMENS 6SC9121-5CD15 USPP 6SC91215CD15