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在企業搬遷工作中，原來在包裝崗位有兩臺其他品牌的小型 PLC在使用，分別控制堆垛崗位和封切熱縮崗位。目前該型號產品已經被淘汰，而在搬遷后發現，PLC上電無反應，必須要進行更新換代。
　　1　工藝原理
　　本包裝設備，完成對本廠建材產品的包裝，包裝材料使用PE 熱縮塑封膜。主要工藝步驟包括：①堆垛;②封切：對塑料膜進行切斷和封口;③熱縮：使PE膜加熱收縮包裹產品。
　　2　方案選型
　　2.1 控制方案設計
　　針對本系統的特點，適合采用集成了IO點的小型PLC。而溫度可以單獨交給溫控表進行控制，速度由變頻器進行調節，為了提高系統操作性能，溫控表和變頻器與PLC進行MODBUS通信，交換數據。同時，PLC通過網線連接至中控室上位機，完成數據采集、顯示和必要的操作。
　　2.2 PLC選型及IO表設計
　　根據現場設備匯總需要輸入點13個，輸出點12個，使用 S7-200 SMART系列的SR40型號CPU并設計IO表。
　　2.3 其它主要電氣設備選型
　　另外選擇了1臺安川V1000變頻器和2臺山武SDC36溫控表分別進行速度和溫度的控制，它們都支持通過MODBUS通信協議與 S7-200 SMART進行通信。
　　2.4 確定通訊方案
　　(1)上位機以太網通信方案本工廠使用的上位機為亞控公司生產的組態王上位機組態軟件，經過查找發現組態王已經更新了S7-200 SMART的驅動，驅動名稱：S7 TCP.DLL，驅動版本：60.1.24.30。
　　(2)MODBUS通訊方案安川V1000變頻器和山武SDC36溫控表具有非常相似的指令結構，能夠方便地接入系統。
　其中讀取和寫入的功能碼分別是03H和10H。
　　3　編程與調試
　　3.1 IO控制程序編程與調試
　　塑封膜包裝線中堆垛和封切工序的動作最為復雜，而且各動作也存在著邏輯關系，為了準確執行各封切動作，采用步進控制。其他的只采用普通的邏輯控制即可。
　　3.2 MODBUS通信程序編程與調試

ITE SIEMENS HP3-S160 USPP HP3S160

SIEMENS 6EC1110-0A USPP 6EC11100A

Siemens 6ES5 095-8MB02 6ES50958MB02

Siemens 6ES5-951-7ND11 USPP 6ES59517ND11

SIEMENS 6ES5-310-3AB11 6ES5310-3AB11 INTERFACE MODULE 6ES53103AB11

SIEMENS 6ES5-700-2LA12 NSPP 6ES57002LA12

Siemens 6ES5 375-1LA15 NSFP 6ES53751LA15

Siemens 6ES5-700-2LA11 Rack 6ES57002LA11 F204

SIEMENS 6ES5 100-8MA02 6ES5100-8MA02 S5-100U

Siemens LOGO! DM8 12/24R 6ED1 055-1MB00-0BA1 NIB

REXROTH 1070079749 USPP 1070079749

Texas Instruments 2493295-0003

Spirent Adtech 400303A Port Interface -E3 Monitor

VS-S720-10G-3C Cisco Virtual Switching SUP. Engine 720 W/ 2X 10 Gig Eth. 6500/76

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Modicon AS-T584-204

Schneider Modicon AUTOMATION DEP216/AS-BDEP-216/ 042244630

Schneider Modicon TSX Compact DAP 220/AS-BDAP-220 DAP220ASBDAP220

Schneider Modicon AS-B885-111 MODULE MOTION ASB885111

Schneider Modicon AS-B575-201

Schneider Modicon PLC AS-P890-000 AS-IS PARTS OR REPAIR

Schneider Modicon AS-P965-000 | 12 mo. warranty | Free UK/EU Shipping | Price Inc UK VAT

Schneider Automation / Modicon PanelMate Plus MM-PM22400C WARRANTY

Sharp JW-34N INPUT MODULE 32POINTS 12/24 VDC

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OMRON 3G2A9-AL004-PE COMMUNICATIONS MODULE

SIEMENS SIMODRIVE 611 6SN1111-0AA01-1BA1

SIEMENS Sinumerik Operator Panel 6FC5203-0AF26-0AA0-Z 6FC5203 0AF26 0AA0 Z

SIEMENS Jacobs Chuck 0080725FC JCCAT40xER25-6-FC Tool Holder

ALLENBRADLEY1771OBOUTPUTMODULE8POINT12-24VDC

Allen Bradley SLC-500 Input Module 16-Point 1746-IA16

ABB PFV1-101 POWER SUPPLY PFV1101 YM110001SP

york 031-01065-002 control board rev h

/REFURB REXROTH INDRAMAT HDS03.2-W075N-HS12-01-FW

MODICON AS-506P-F32 USPP AS506PF32

ALLEN BRADLEY 1394-SJT10-C-RL USPP 1394SJT10CRL

GETTYS 110-235 NSFP 110235

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SIEMENS 3VL31252GB300AA0 NSFP 3VL31252GB300AA0

ALLEN BRADLEY 1305-BA09A-DE USPP 1305BA09ADE

Siemens 6ES5 921-3UA12 -- 6ES59213UA12

Siemens S5 6ES5 928-3UB11 6ES59283UB11 Processor

SIEMENS 6ES5-470-8MB11 USPP 6ES54708MB11

Siemens 6ES5 430-7LA11S5 Input Module 17789

Siemens S5 Sub Rack CR1 6ES5 700-1LA12 E Stand 01

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SEALEDASA5540-AIP20-K9 CISCO 5540 W/AIP-SSM-20 SW HA 4GE1FE 3DES/AES

Square D 8501 XC1

Siemens 6ES5301-3AB13 Interface Module 60 DAY WARRANTY FREE

WE SHIP SAME CISCO WS-C3750V2-24PS-E SWICTH 1 YR 3750V2-24P

Siemens 6GK7 443-1EX11-0XE0 6GK74431EX110XE0 NIB

Siemens TP177B 6AV6642-0BA01-1AX0 Touchscreen Glass

Schneider Modicon / TSX Compact AS-P120-250 AC Power Supply - ASP120250

Schneider Modicon AS-BDEO-216 BRAND16 Pt 24VDC Input ASBDEO216

Schneider Modicon AS-B807-132 USPP ASB807132

Schneider Modicon PLC B872 ANALOG OUTPUT AS-B872-200 4CH

Schneider Modicon AS-P120-000 Power Supply

Schneider Modicon AS-BBKF-201 Interbus-S Master Module

Schneider/Modicon MM-PM21400C PanelMate Plus 2000C

SIEMENS 6ES7 321-1BH50-0AA0 DIGITAL INPUT MODULE GOOD TAKEOUT

Sans Digital HA-ARC-ARC1223X 2-Port Mini-SAS 6G SAS/SATA PCIe 2.0 x8 Controller

SIEMENS EA-12 ANALOG OUTPUT MODULE 6DD1642-0BC0

SIEMENS SINUMERIK 810 6FX1128-1BA00 WITH MODULES TESTED WARRANTY

Siemens 505-7354 Communication Module Peer Link

SIEMENS 6SN1145-1BA01-0DA1 | 12mo warranty | Free EU Shipping | Inc UK VAT

SIEMENS 6SN1112-1AB00-1AA0 6SN1 112-1AB00-1AA0 SIMODRIVE 611 Capacitor Module

SIEMENS 6FC5-114-0AA02-0AA0 USPP 6FC51140AA020AA0

AllenBradleyMountingClipKit4-PiecePanelview600Cat77135-166-55

ALLEN BRADLEY X-232820 NSFP X232820

ABB DSQC 115

Adimec MX12P Progressive scan Camera (ISS1.0) w/ Nikon AF Nikkor 1:1.8 85MM Lens

(A0) 1 Brand Rosemount 3051S Transmitter SEE PICS (A0)

INDRAMAT TVD1.3-08-03 USPP TVD130803

YAMATAKE 82114805-501 USPP 82114805501

FANUC A20B-0002-0942 NSPP A20B00020942

ENDRESS & HAUSER 33FT50-AD1AA11A21A NSPP 33FT50AD1AA11A21

RELIANCE ELECTRIC 86495-1R USPP 864951R

OMRON CVM1-CPU21-EV2 USPP CVM1CPU21EV2

PACIFIC SCIENTIFIC R46GENA-TS-NS-VS-00 NSFP R46GENATSNSVS00

Siemens 6ES5 451-4UA13 -FS- 6ES54514UA13

Siemens 6ES5-922-3UA11 NSFP 6ES59223UA11

SIEMENS 6ES5-420-3BA11 USPP 6ES54203BA11

Siemens 6ES5 441-8MA11 Digital Output Module 26675

Siemens S5 6ES5 421-8MA12 INPUT MODULE 2 BASE

Siemens 6SE7090-0XX84-6FF5

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Spectrum Controls 8000 SCP-204

Nady UIM-2X USB Interface Module with Phantom Power

WS-X45-SUP6L-E Cisco Supervisor Engine 6L-E Control processor

SIEMENS 6ES7 621-1AD01-0AE3 Membrane Keypad C7-621

Siemens S30861-Q2014-X-08/01

Reliance 11C57S

Schneider Modicon HelenAudio CD Right as Rain

Schneider Modicon AS-B262-000 USPP ASB262000

Schneider Modicon AS-S210-000 NSFP ASS210000

Schneider Modicon AS-B840-108 OUTPUT MODULE REED RELAY ASB40108

Schneider Modicon AS-B804-016 OUTPUT MODULE

MODICON MM-PM10-200 PANELMATE PLUS MONITOR

SIEMENS SIGA-CC1-LG MODULE SINGLE INPUT SIGNAL-

Siemens 6ES5 523-3UA11 6ES55233UA11

SIEMENS S5 6ES5 458-7LA11 Relay Output Module

SIEMENS 6DD3-470-0AD0/6DD3470-0AD0 BOARD XLNT

SIEMENS SINUMERIK 840D/DE NCU 572.4 6FC5357-0BB23-0AE0 NIB

SIEMENS 6SN1113-1AB01-0BA1 Pulsed Resistor Simodrive -

SIEMENS Simodrive 611 E/R 6SN1146-1BB00-0DA1 NIB

SIEMENS 6FC9340-7HL Connector Cable USED

Advantech PCA-6006LV Rev.B2

ALLEN-BRADLEY 1771-OBD 10-60 VDC OUTPUT MODULE

ABB ACS800-U1-0070-7+N650 Drive 525-690V WOW

ADEPT 10332-00505 REV E 1033200505

6FM1723-3AA10 Siemens SIMATIC S5/S7 WF723A Positioning Module with I/O 3-Axis

9450 XYCOM MONITORS CRT REMANUFACTURED

STAEFA CONTROL SYS 549-407 USPP 549407

COOPER TOOLS 2BA-2B150A-2/2K2A-2ZA USPP 2BA2B150A22K2A2Z

CABLETRON SSR-SERC-04-AA USPP SSRSERC04AA

NEMATRON CORP IC61A1-C8910461 USPP IC61A1C8910461

MICRO EPSILON ILD-1401-50(000) USPP ILD140150000

FANUC A80L-0024-0004-02 USPP A80L0024000402

Siemens 6ES5 241-1AA12 6ES52411AA12

Siemens 6ES5-470-4UB12 USPP 6ES54704UB12

SIEMENS 6ES5-102-8MA01 USPP 6ES51028MA01

SIEMENS S5 ET200U 6ES5 318-8MB12 DP INTERFACE

Siemens 6ES5 242-1AA13S5 COUNTER MODULE CIRCUIT BOARD 54315

SIEMENS 6ES7621-1AD02-0AE3 Membrane Keypad C7-621

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Interface PCI expansion interface module PCI-2724C 2724

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Siemens 6ES6400-0EN00-0AA0 Micromaster Encoder FreeShip

SIEMENS MP370 12.1" 6AV6545-0DA10-0AX0 Touch Screen Display Glass

Pacific Scientific SC453-004-05

Schneider Modicon AS-B883-200 Thermocouple Input AS-B883-200 In/O

Schneider Modicon AS-521P-001 USPP AS521P001

Schneider Modicon AS-M480-004 USPP ASM480004

Schneider Modicon AS-8534-000 HIGH/LOW DENSITY CONNECTOR SET

Schneider Modicon 115VAC B351 INPUT MODULE AS-B351-001

Schneider Modicon AS-BDAP-210 TSX OUTPUT MODULE

SIEMENS TRI-S SINGLE INPUT INTEL INTERFACE MODULE 500-896225

Schneider/Modicon 140NOE77101 NIB

SIEMENS SINKING DIGITAL OUTPUT MODULE 505-3532 5053532

SIEMENS 4AV2401-2EB00-0A POWER SUPPLY NNB

SIEMENS SINUMERIK 820 T 6FX1121-4BA03 TESTED WARRANTY

Cisco WS-SVC-CMM Communication Media Module Warranty

SIEMENS SIMODRIVE 6SN1145-1BA01-0DA1 6SN11451BA010DA1

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Advantech PCA-6006 CPU Main Board REV B2

Allen-Bradley 2711-TC1-B PanelView Touch Screen

ABB 3HAB8101-6/01E DSQC346B Servo Drive Unit

ACCURAY 58119687 USPP 58119687

A16B-2202-0900 Fanuc Main CPU with all daughter boards in good quality

810A06A ALLEN BRADLEY 810 A06A

SIEMENS 6ES5-944-7UB21 NSPP 6ES59447UB21

ASEA BROWN BOVERI 57310255-AX USPP 57310255AX

ALLEN BRADLEY 8520-S10 USPP 8520S10

MAGNETEK GPD515C-B096 USPP GPD515CB096

HONEYWELL 14506951-003 USPP 14506951003

ALLEN BRADLEY 1336Z-PA022-N-GM1 NSFP 1336ZPA022NGM1

REXROTH 8107199569 NSPP 8107199569

Siemens 6ES5-374-2KH21 NSFP 6ES53742KH21

SIEMENS 6ES5 451-4UA13 6ES54514UA13

SIEMENS 100U 6ES5 431 8MA11

Siemens PLC 6ES5-103-8MA02/6ES51038MA02 Ver 2 NICE

Siemens 6ES7 313-1AD00-0AB0 6ES7313-1AD00-0AB0 CPU313

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PWR-950-AC 950W AC P/S FOR CISCO 7600 AND CAT 6500

GSM Modem Pool 8 Ports USB interface Wavecom Module AT Commands Q2403

TRIPP LITE B078-101-USB SERVER INTERFACE USB MODULE

Siemens 6AV3515-1MA01 OP15-B 6AV35151MA01 ping Worldwide

Siemens Inverter 6SE6440-2UD32-2DB1 6SE64402UD322DB1

Modicon SW-CS9D-1DA

Schneider Modicon Expansion Subrack AS-HDTA-201

Schneider Modicon AS-P120-125 125VDC Power Sply ASP120125

Schneider Modicon AS-E385-904 USPP ASE385904

Schneider Modicon ASW801002 Excellent Extender Cable AS-W801-002

Schneider Modicon AS-B266-501

Schneider Modicon Output Module AS-BDAP-216N DAP 216N WARRANTY

Schneider TSX08ED12R8 Telemecanique MODICON TSX NESA

Schneider Modicon Telemecanique TSX08CD12M8AS PLC in box

SIEMENSTEXASINSTRUMENTSOUTPUTMODULE500-5012

SIEMENS 6DD1-679-0AC0/6DD1679-0AC0 INTERFACE PANEL XLNT

SIEMENS 6FX1118-8AC01 Sinumerik 3G _570 025 9030 00

GM CHEVROLET HHR MALIBU VCIM LG 22740323 ONSTAR BLUETOOTH COMMUNICATION MODULE

SIEMENS SIMODRIVE E/R-MODULE INT.36/47 KW 6SN1145-1BA02-0CA1

SIEMENS Sinumerik 6FC5403-0AA20-1AA0 6FC54030AA201AA0

SIEMENS Seimens Moore APACS VIM 39VIMCCN 16171-126 Volt Input

Allen-Bradley PanelView 1200 Operator Interface 2711TC1MC

5CD174ZA810A800 20 HP, 2500 RPM GE DC SURPLUS ELECTRIC MOTOR

ABB WRIST AX.5-6 for IRB 1400 - 3HAB3388-1 - 3HAA2286-2

A06B-0249-B400#0100 FANUC SERVO MOTORS

75 HP 1200 RPM 460V OIL WELL PUMP MOTOR THREE PHASE, TEFC HOSTILE DUTY NEMA D

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ALLEN BRADLEY 1785-V80B USPP 1785V80B

ALLEN BRADLEY 1747-L543 NSFP 1747L543

GIDDINGS & LEWIS 502-03963-61 NSFP 5020396361

VAISALA SENSOR SYS DMP246 USPP DMP246

TELEMECANIQUE TSX-P67-3 NSFP TSXP673

GAM MANUFACTURING CO 700430 NSPP 700430

Siemens 6ES5-135-3UA41 USPP 6ES51353UA41

SIEMENS 6ES5 374-1KH21 6ES5374-1KH21

SIEMENS 6ES5-951-7LB14P USPP 6ES59517LB14P

Siemens 6ES5 762-2AA12 USPP 6ES57622AA12

SIEMENS 6ES5 436-7LA11 6ES54367LA11 DIGITAL INPUT MOD

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Reliance Shark 57C554 Remote I/O Interface 57C-554

Texas Instruments 305-10T

Spirent Adtech AX/4000 400303 ATM E3 Interface

Vivotek IP7154 /Night Network Camera

Siemens C98043-A1052-L1 03

Modicon AS-T984-305

Schneider Modicon AUTOMATION DAP 218/AS-BDAP-218

Schneider Modicon AS-E685-904 ASE685904 Memory Module

Schneider Modicon AS-BADU-214 USPP ASBADU214

Schneider Modicon AS-B825-016

Schneider Modicon POWER SUPPLY REMOTE I/O PROCESSOR AS-P451-681

Schneider Modicon AS-S908-110 / 984-8 S908 PROC SNGL CABLE

Schneider AC Servo Motor BSH1002M11A1A FreeShip

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SIEMENS SINUMERIK 802D 6FC5603-0AD00-0AA1 6FC56030AD000AA1 NIB

NOTIFIER "NCM F" NETWORK COMMUNICATION MODULE -