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　位于韓國(guó)Daegu的Zeus科技有限公司是業(yè)內(nèi)領(lǐng)先的釘子和螺絲校對(duì)機(jī)設(shè)備供應(yīng)商。Zeus公司成立于1979年，最初生產(chǎn)用于林業(yè)產(chǎn)品和建筑行業(yè)中電動(dòng)釘槍的釘子。十年前，公司擴(kuò)展了價(jià)值鏈，開(kāi)始設(shè)計(jì)、制造和營(yíng)銷(xiāo)校對(duì)機(jī)，來(lái)服務(wù)于緊固件行業(yè)。今天，公司提供校對(duì)設(shè)備的 1 0 種標(biāo)準(zhǔn)模型，將產(chǎn)品出口到其它亞洲國(guó)家、美洲、歐洲、中東和非洲。多年以來(lái)，Zeus公司通過(guò)持續(xù)不斷地提升設(shè)備性能和拓展市場(chǎng)占有率獲得了領(lǐng)先的市場(chǎng)地位。
　　其核心產(chǎn)品之一MS-7，是一款雙路皮帶喂料注模塑料校正機(jī)。這種設(shè)備帶來(lái)高生產(chǎn)速度 – 高達(dá)每分鐘3,000 個(gè)釘子– 并減少了廢料。它裝備了傳送齒輪、雙路皮帶、水冷卷邊齒輪、旋轉(zhuǎn)刀頭和自動(dòng)調(diào)整的堆垛機(jī)。
　　為了構(gòu)建MS-7，Zeus公司以性能、廢料和設(shè)備的運(yùn)轉(zhuǎn)時(shí)間等為基準(zhǔn)和推動(dòng)力，從而使其成為一個(gè)具有競(jìng)爭(zhēng)力的解決方案。為打造高效、經(jīng)濟(jì)型設(shè)備，Zeus公司與羅克韋爾自動(dòng)化進(jìn)行了合作。
Zeus 公司需要驅(qū)動(dòng)擠壓機(jī)、涂抹傳送帶和移動(dòng)傳送帶的快速標(biāo)準(zhǔn)的電機(jī)。公司還需要擁有伺服控制電機(jī)的設(shè)備來(lái)控制刀具和分度器的位置和速度。由于刀具需要與主電機(jī)同步， Zeus公司還需要一個(gè)外部編碼器。另外，分度器事件觸發(fā)要與生產(chǎn)線速度同步。
　　羅克韋爾自動(dòng)化OEM團(tuán)隊(duì)與Zeus 展開(kāi)合作，派出了應(yīng)用和顧問(wèn)專(zhuān)家。在聽(tīng)取了客戶(hù)的需求并分析情況之后，OEM團(tuán)隊(duì)提出了一套基于羅克韋爾自動(dòng)化集成架構(gòu)的解決方案，這套解決方案提供可擴(kuò)展的控制、網(wǎng)絡(luò)、可視化和信息技術(shù)，用于離散、運(yùn)動(dòng)、過(guò)程、批處理和傳動(dòng)控制以及安全。另外，OEM團(tuán)隊(duì)還為項(xiàng)目提供項(xiàng)目管理、開(kāi)發(fā)、測(cè)試和設(shè)備安裝。
　　MS-7 配置了一個(gè)CompactLogix L32E可編程自動(dòng)化控制器(PAC)，為設(shè)備級(jí)控制應(yīng)用而設(shè)計(jì)。PanelView Plus 1000終端 – 使操作員能夠以圖形化的形式來(lái)監(jiān)測(cè)、控制和顯示信息 – 這也是解決方案的一部分。
　　其它元器件包括PowerFlex 40交流變頻器，擁有無(wú)傳感器矢量控制功能;由Ultra 3000數(shù)字伺服變頻器控制的Allen-Bradley MP-系列低慣性、高轉(zhuǎn)矩?zé)o刷伺服電機(jī);以及POINT I/O 模塊。RSLogix 5000軟件是應(yīng)用程序的開(kāi)發(fā)平臺(tái)。
　　根 據(jù) Zeus 的反饋，系統(tǒng)易于安裝、學(xué)習(xí)和使用。RSLogix 5000使編程變得簡(jiǎn)單，從而減少了工程的時(shí)間。 EtherNet/IP和DeviceNet網(wǎng)絡(luò)通過(guò)減少了電纜布線，縮短了啟動(dòng)時(shí)間。 EtherNet/IP上的變頻器和DeviceNet上的伺服系統(tǒng)確保了控制器中的可訪問(wèn)功能性設(shè)備參數(shù)可以通過(guò)Zeus遠(yuǎn)程設(shè)備管理系統(tǒng)來(lái)進(jìn)行遠(yuǎn)程訪問(wèn)。
　　Zeus 的反饋是公司將設(shè)備啟動(dòng)時(shí)間從7天減少到了5天，而工程時(shí)間從1 5天減少到1 2天。另外，由于羅克韋爾自動(dòng)化提供了世界范圍的支持服務(wù)，Zeus公司依靠羅克韋爾自動(dòng)化來(lái)協(xié)助他們解決Zeus公司歐洲和北美客戶(hù)的維修問(wèn)題。這樣一來(lái)就節(jié)省了 Zeus公司用于海外旅行的時(shí)間和費(fèi)用。

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