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DCS系統(tǒng)在工業(yè)生產(chǎn)過程的廣泛應(yīng)用，使可靠性、穩(wěn)定性問題更加突出，也使人們對整個(gè)系統(tǒng)要求越來越高。人們希望DCS系統(tǒng)盡量少出故障，又希望DCS系統(tǒng)一旦出現(xiàn)故障，能盡快診斷出故障部位，并盡快修復(fù)，使系統(tǒng)重新工作。下面簡單介紹故障大體分類及故障診斷的一般方法。
　　一、DCS系統(tǒng)故障的分類
　　為了便于分析、診斷DCS系統(tǒng)故障發(fā)生的部位和產(chǎn)生原因，可以把故障大致分為如下幾類。
　　1、現(xiàn)場儀表設(shè)備故障
　　現(xiàn)場儀表設(shè)備包括與生產(chǎn)過程直接聯(lián)系的各種變送器、各種開關(guān)、執(zhí)行機(jī)構(gòu)、負(fù)載等。現(xiàn)場儀表設(shè)備發(fā)生故障，直接影響DCS系統(tǒng)的控制功能。在目前的DCS控制系統(tǒng)中，這類故障占絕大部分。這類故障一般是由于儀表設(shè)備本身的質(zhì)量和壽命所致。
　　2、系統(tǒng)故障
　　這是影響系統(tǒng)運(yùn)行的全局性故障。系統(tǒng)故障可分為固定性故障和偶然性故障。這類故障一般比較明顯且影響也是局部的，它們主要是由使用不當(dāng)或使用時(shí)間較長，模板內(nèi)元件老化所致。
　　3、硬件故障
　　這類故障主要指DCS系統(tǒng)中的模板(特別是I/O模板)損壞造成的故障。這類故障一般比較明顯且影響也是局部的，它們主要是由使用不當(dāng)或使用時(shí)間較長，模板內(nèi)元件老化所致。
　　4、軟件故障
　　這類故障是軟件本身所包含的錯(cuò)誤所引起的，軟件故障又可分為系統(tǒng)軟件故障和應(yīng)用軟件故障。系統(tǒng)軟件是DCS系統(tǒng)帶來的，若設(shè)計(jì)考慮不周，在執(zhí)行中一旦條件滿足就會(huì)引發(fā)故障，造成停機(jī)或死機(jī)等現(xiàn)象。此類故障并不常見。應(yīng)用軟件是用戶自己編定的。在實(shí)際工程應(yīng)用中，由于應(yīng)用軟件工作復(fù)雜，工作量大，因此軟件錯(cuò)誤幾乎難以避免，這就要求在DCS系統(tǒng)調(diào)試及試運(yùn)行中十分認(rèn)真，及時(shí)發(fā)現(xiàn)并解決。
　　5、操作、使用不當(dāng)造成故障
　　在實(shí)際運(yùn)行操作中，有時(shí)會(huì)出現(xiàn)DCS系統(tǒng)某功能不能使用或某控制不封不能正常工作，但實(shí)際上DCS系統(tǒng)并沒有毛病，而是操作人員操作不熟練或操作錯(cuò)誤所引起的。這對于初次使用DCS系統(tǒng)的操作工較為常見。

SIEMENS S5 6ES5 308-3UA12 Serial Interface 6ES53UA12

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Siemens 6ES5 942-7UB11 6ES59427UB11

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GE FANUC IC697CSE784 USPP IC697CSE784

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Sharp JW-31LM I/O MODULE 32-SLAVE STATIONS 345.6KB 504 POINTS

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ADEPT TECH 10332-00714 USPP 1033200714

(1) 4 Fanuc Motors and (1) Mitubishi Motor

INDRAMAT DDC01.2-N200A-DA02-01-FW USPP DDC012N200ADA020

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ELDEC 5250062 USPP 5250062

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Lincoln Electric K336 L6580-1 REM PB Interface Module

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Acterna JDSU DSAM-3500B Digital CATV Meter DSAM 3500 w/ Home Cert Secure Sync

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853-012500-003 DETECTOR, EDGE ASSY TYPE

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ASEA BROWN BOVERI YB560103-CH USPP YB560103CH

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SIEMENS 6ES5 700-2LA12 6ES57002LA12

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SIEMENS SIMODRIVE 6SN1146-1AB00-0BA1SINUMETIK 840D NCU-BOX 6FC52476FC5356 2NC

SIEMENS 04-07VWTOUAREGKEYLESSREMOTE3D0959753 OFCC:KR55WK45022GERMANYHUF

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YASKAWA ELECTRIC SGDH-75AE NSPP SGDH75AE

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RELEASE SuperMicro X9SAE MB ※Check W/ Us for Availability FIRST※

Texas Instruments 510-2101

SYMAX Square D 8030 CRM222 8030CRM222 Remote Interface Module Series G

Tyan S8236GM3NR-IL Socket G34 AMD SR5690/SP5100 Chipset EEB Motherboard

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Modicon MA-0212-001

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A06B-0147-B084#7075 FANUC SERVO MOTORS

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ALLEN BRADLEY 1756-L62 USPP 1756L62

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SYMAX 8020-SCP-544 NSFP 8020SCP544

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