Contact ratings AC 250 V / 8 A
DC 24 V / 8 A
Protection class Standard IP 54
Testing interfaces LRM interface
Specification of relay
Auxiliary voltage 24 - 230 V, ±10 % (AC/DC)
Polarity reversal of DC auxiliary
voltage: built-in protection; permanently
resistant; undisturbed function
Output logic of relay The CPI plus 3P/R is able to switch between 2
different output modes (switch is located on the
device)
Voltage OFF (the relay contact is closed if all
phases are free of voltage)
Voltage ON (the relay contact is closed in case
of all three phases are under voltage)
General properties
Dimensions of VDS 1 96 x 48 x 95 mm (W x H x D)
Cut-out: 92 x 45 mm
Weight 155 gr (280 gr with relay)
Operating temperature -40°C up to +55°C (in operation)
Applicable standards Fully compliant with IEC 61243-5
The CPI plus device is a capacitive voltage indicator for permanent monitoring of voltage presence of all 3 phases in
electrical equipment. Two basic alternatives are available: A standard device with visual indication of voltage condition as
well as a version with a built-in relay to allow remote monitoring and further use of signals. The indicator contains a LRM
interface to check functionality and phase sequence. The CPI+ combines proven and reliable technology at reasonable
cost.
1 Depth of device including covering ridge and terminal board
Voltage detection system
CPI plus
22
Voltage detection system
KUVIN (w/o relay)
! HIGHLIGHTS
§? New voltage detection system
with LCD display and integrated
LRM interface
§? Full accordance with all
requirements of IEC 61243-5 and
VDE 0682-415
§? Completely free of maintenance,
operating test integrated into
device (no external testing device
needed)
§? Additional visual output in case of
failure mode in switchgear with
LEDs
§? Integrated relay for remote
monitoring of condition and
transfer of signal
§? Coupling capacity can be
configured through built-in
switching module (10 pre-defined
ranges)
§? Easy installation through use of
FAST-ON cable connections; all
cables available as add-on.
Technical specification
Electrical details
Nominal frequency 50 - 60 Hz
Rated voltage of insulators 6,0 - 72,0 kV
Power input max 1,0 W
System rated voltage 1 6,0 kV to 72,0 kV
Coupling capacity Capacity configured directly at device
standard range from 200 kVpF – 4.000 kVpF
Other capacities available upon request
Contact ratings AC 250 V / 8 A
DC 24 V / 8 A
Protection class IP 54
Testing interfaces LRM interface
Specification of relay
Auxiliary voltage 24 - 230 V, ±10 %
Polarity reversal of DC auxiliary voltage:
built-in protection; permanently
resistant; undisturbed function
Output logic Available options for output:
§? Fixed output logic (HV-on or HV-off)
§? 2 interchangeable operating modes (HV-on
and HV-off; not simultaneously)
§? 2 operating modes in one device (with 2
integrated output relays)
General properties
Dimensions of VDS 2 96 x 48 x 30 mm (W x H x D) Cut-out: 92 x 45 mm
Weight app. 220 g
Operating temperature -30°C to +60°C (in operation)
-40°C to +70°C (for storage)
Applicable norms Fully compliant with IEC 61243-5
1 If suitable coupling electrodes are available, range of rated voltage can be extended 2 Depth of device including covering ridge and terminal board
The KUVIN device is a capacitive voltage indicator with an integrated LCD display and LRM interface for permanent
monitoring of voltage presence of all 3 phases in electrical equipment. Two basic alternatives are available: A standard
device with visual indication of voltage condition as well as a version with a built-in relay to allow remote monitoring and
further use of signals. The indicator is free of maintenance and combines proven and reliable technology at reasonable
cost.
Voltage detection system
KUVIN
23
Embedded pole unit EPU - 12 kV / 1250 A - 31,5 kA Embedded pole unit EPU - 12kV/1250A-31,5kA
Technical specification
Electrical details Mechanical details
Rated voltage 12 kV Mechanical operating cycles 30.000
Rated current 1250 A Rated contact stroke 9±1mm
Rated withstand voltage at 50 Hz 48 kV Contact connection stroke 4±1mm
Lightning impulse withstand current (peak) 85 kV Average opening speed 1,1 ± 0,2m/s
Rated frequency 50-60 Hz Average closing speed 0,7 ± 0,2m/s
Rated short-circuit / breaking current 25 KA / 31,5 kA Rated operation pressure of contact 2600/3200±200N
Partial discharge < 2pC Bounce duration of contact closing ≤ 2ms
Rated single capacitor bank breaking current 630A Out of simultaneity of contact closing and
opening ≤ 1ms
Rated back-to-back capacitor breaking current 400A Max. overtravel ≤ 2ms
Circuit resistance at rated contact force ≤25yΩ Rated operating sequence 0-0,3s-CO-180s-C
24
Composite Insulators
? KUVAG GmbH & Co KG,
composite
insulators
Composite Insulators
Overview on our product range
1
Long-rod medium voltage 3,6 – 36 kV
Post insulators 3,6 – 36 kV (Overhead line, rail)
Apparatus post insulators 3,6 – 36 kV
Long-rod high voltage – up to 36 kV
Line post insulators 3,6 – 36 kV
CI-LRF
CI-LRZ
CI-P
CI-PI
CI-AP
The CI-LRF is a tension / suspension insulator with alternating sheds for use in
overhead lines. The rated system voltage for application of this insulator is
from 3,6 – 36,0 kV. All standard ICE and ANSI fittings as well as custom-made
fittings are available upon request.
The CI-LRZ is a tension / suspension insulator for use in overhead lines up to
36 kV. All standard ICE and ANSI fittings as well as custom-made fittings are
available upon request.
The CI-LRZ is a tension / suspension insulator with alternating sheds for use in
overhead lines up to 36 kV. All standard ICE and ANSI fittings as well as
custom-made fittings are available upon request.
The post insulators CI-AP is designed for use in apparatus and equipment such
as switchgears. Beside a broad range of standard fittings, the use of custom-
made fittings is easily possible.
Our CI-PI family is designed for use in distribution overhead lines and rail
applications. The insulator has alternating sheds, beside ICE and ANSI fittings,
we also offer custom-made fitting designs for this insulator.
Composite Insulators
Overview of our product range
29
Composite Insulators
Long rod insulator 3,6 - 36,0 kV
Long-rod insulator CI - LRF
2
Fittings §? Socket (type S) & ball (type B) acc. to IEC 60120
§? Clevis (type C) and tongue (type T) acc. to IEC 60471 / IEC 61466-1
§? Y-clevis (type Y) and eye (type E) acc. to IEC 61466-1
§? Fittings acc. to ANSI C29.9, ANSI C29.12 and custom made fittings are
available for all standard insulators
General §? Tension / suspension composite insulator
§? Rod ? = 13 mm; sheds 106/76 mm (alternating sheds)
§? Largest shed diameter available = 106 mm
§? Design of insulator acc. to IEC 61109 (specification in line with
ANSI C29.11 and ANSI C29.12 is available upon request)
Type number of
sheds
creepage
distance STL connecting
length
lightning impulse
withstand voltage
power frequency
withstand voltage
suggested
voltage level
[ ] [mm] [kN] [mm] [kV] [kV] [kV]
CI - LRF - 3,6 - 193 1 135 70 193 3,6
CI - LRF - 7,2 - 221 2 245 70 221 7,2
CI - LRF – 12 - 249 3 355 70 249 >75 >28 12
CI - LRF – 12 - 277 4 435 70 277 12
CI - LRF – 24 - 305 5 515 70 305 >125 >50 24
CI - LRF – 24 - 333 6 595 70 333 24
CI - LRF - 24 - 361 7 675 70 361 24
CI - LRF - 36 - 389 8 755 70 389 >170 >70 36
CI - LRF - 36 - 417 9 835 70 417 36
CI - LRF - 36 - 475 10 945 70 475 36
Composite Insulators
Long rod insulators 3,6 kV - 36 kV
Type Number of
sheds
Creepage
distance STL Connecting
length
Lightning impulse
withstand voltage
Power frequency
withstand voltage
Suggested
voltage level
[mm] [kN] [mm] [kV] [kV] [kV]
CI - LRF - 3,6 - 193 1 135 70 193 3,6
CI - LRF - 7,2 - 221 2 245 70 221 7,2
CI - LRF - 12 - 249 3 355 70 249 >75 >28 12
CI - LRF - 12 - 277 4 435 70 277 12
CI - LRF - 24 - 305 5 515 70 305 >125 >50 24
CI - LRF - 24 - 333 6 595 70 333 24
CI - LRF - 24 - 361 7 675 70 361 24
CI - LRF - 36 - 389 8 755 70 389 >170 >70 36
CI - LRF - 36 - 417 9 835 70 417 36
CI - LRF - 36 - 475 10 945 70 475 36
30
Composite Insulators
Long rod insulator 3,6 - 420,0 kV
Long-rod insulator CI - LRZ
Fittings §? Socket (type S) & ball (type B) acc. to IEC 60120
§? Clevis (type C) and tongue (type T) acc. to IEC 60471 / IEC 61466-1
§? Y-clevis (type Y) and eye (type E) acc. to IEC 61466-1
§? Fittings acc. to ANSI C29.9, ANSI C29.12 and custom made fittings are
available for all standard insulators
General §? Tension / suspension composite insulator
§? Rod ? = 20 mm; all sheds same diameter
§? Largest shed diameter available = 106 mm
§? Design of insulator acc. to IEC 61109 (specification in line with
ANSI C29.11 and ANSI C29.12 is available upon request)
Type number of
sheds
creepage
distance STL connecting
length
lightning impulse
withstand voltage
power frequency
withstand voltage
suggested
voltage level
[ ] [mm] [kN] [mm] [kV] [kV] [kV]
CI - LRZ - 3,6 - 260 1 140 80 260 3,6
CI - LRZ - 7,2 - 300 2 270 80 300 7,2
CI - LRZ - 12 - 340 3 410 80 340 >75 >28 12
CI - LRZ - 24 - 380 4 540 80 380 160 65 24
CI - LRZ - 24 - 420 5 680 80 420 185 80 24
CI - LRZ - 36 - 460 6 810 80 460 200 92 36
CI - LRZ - 36 - 500 7 950 80 500 230 115 36
CI - LRZ - 52 - 540 8 1.080 80 540 52
CI - LRZ - 52 - 580 9 1.220 80 580 52
CI - LRZ - 72,5 - 620 10 1.350 80 620 300 150 72,5
CI - LRZ - 123 - 1050 20 2.660 120 1.050 550 260 123,0
CI - LRZ - 145 - 1280 26 3.490 120 1.280 145,0
CI - LRZ - 245 - 1860 40 5.300 120 1.860 1.100 520 245,0
CI - LRZ - 420 - 3500 80 10.660 160 3.500 420,0
3
Composite Insulators
Long rod insulators CI - LRZ 3,6 kV - 52 kV
Type Number of
sheds
Creepage
distance STL Connecting
length
Lightning impulse
withstand voltage
Power frequency
withstand voltage
Suggested
voltage level
[mm] [kN] [mm] [kV] [kV] [kV]
CI - LRZ - 3,6 - 260 1 140 80 260 3,6
CI - LRZ - 7,2 - 300 2 270 80 300 7,2
CI - LRZ - 12 - 340 3 410 80 340 >75 >28 12
CI - LRZ - 24 - 380 4 540 80 380 160 65 24
CI - LRZ - 24 - 420 5 680 80 420 185 80 24
CI - LRZ - 36 - 460 6 810 80 460 200 92 36
CI - LRZ - 36 - 500 7 950 80 500 230 115 36
CI - LRZ - 52 - 540 8 1.080 80 540 52
CI - LRZ - 52 - 580 9 1.220 80 580 52
31
Composite Insulators
Post insulator 3,6 - 52 kV
Post insulator CI - PI
Fittings §? Fittings acc. to IEC 60273
§? Pin fittings of various types
§? Cap fittings
§? Railway fittings
§? Custom-made fittings available for all standard insulators
General §? Post composite insulators for overhead lines and apparatus
§? Rod ? = 30 mm; sheds 130/90 (alternating sheds)
§? Largest shed diameter available = 130 mm
§? Design of insulator acc. to IEC 61109 (specification in line with
ANSI C29.11 and ANSI C29.12 is available upon request)
Type number of
sheds
creepage
distance SCL [kN] connecting
length
lightning impulse
withstand
power frequency
withstand
suggested
voltage level
[ ] [mm] [kN] [mm] [kV] [kV] [kV]
CI - PI - 3,6 - 124 1 160 15 124 3,6
CI - PI - 7,2 - 148 2 240 13 148 7,2
CI - PI - 12 - 172 3 355 13 172 >75 >28 12
CI - PI - 12 - 196 4 435 10 196 12
CI - PI - 24 - 220 5 550 10 220 >125 >50 24
CI - PI - 24 - 244 6 630 8 244 24
CI - PI - 24 - 268 7 745 8 268 24
CI - PI - 36 - 292 8 825 6 292 >170 >70 36
CI - PI - 36 - 316 9 940 6 316 36
CI - PI - 36 - 340 10 1.020 6 340 36
CI - PI - 36 - 368 11 1.135 4 368 230 108 52
4
Composite Insulators
Post insulators CI -PI 3,6 kV - 52 kV
Type Number of
sheds
Creepage
distance STL Connecting
length
Lightning impulse
withstand
Power frequency
withstand
Suggested
voltage level
[mm] [kN] [mm] [kV] [kV] [kV]
CI - PI - 3,6 - 124 1 160 15 124 3,6
CI - PI - 7,2 - 148 2 240 13 148 7,2
CI - PI - 12 - 172 3 355 13 172 >75 >28 12
CI - PI - 12 - 196 4 435 10 196 12
CI - PI - 24 - 220 5 550 10 220 >125 >50 24
CI - PI - 24 - 244 6 630 8 244 24
CI - PI - 24 - 268 7 745 8 268 24
CI - PI - 36 - 292 8 825 6 292 >170 >70 36
CI - PI - 36 - 316 9 940 6 316 36
CI - PI - 36 - 340 10 1.020 6 340 36
CI - PI - 36 - 368 11 1.135 4 368 230 108 52
32
Composite Insulators
Post insulator 3,6 - 52 kV
Type number of
sheds
creepage
distance SCL connecting
length
lightning impulse
withstand
power frequency
withstand
suggested
voltage level
[ ] [mm] [kN] [mm] [kV] [kV] [kV]
CI - P - 3,6 - 125 1 155 15 125 3,6
CI - P - 7,2 - 160 2 250 15 160 7,2
CI - P - 12 - 195 3 375 13 195 >75 >28 12
CI - P - 24 - 230 4 470 13 230 24
CI - P - 24 - 265 5 595 13 265 150 60 24
CI - P - 36 - 300 6 690 10 300 36
CI - P - 36 - 335 7 815 10 335 170 80 36
CI - P - 36 - 370 8 910 10 370 36
CI - P - 52 - 405 9 1.035 8 405 52
CI - P - 52 - 440 10 1.130 8 440 52
CI - P - 52 - 475 11 1.255 8 475 52
Post insulator CI - P
Fittings §? Fittings acc. to IEC 60273
§? Pin fittings of various types
§? Cap fittings
§? Railway fittings
§? Custom-made fittings available for all standard insulators
General §? Post composite insulators for use in overhead lines etc.
§? Rod ? = 38 mm; sheds 135/105 (alternating sheds)
§? Largest shed diameter available = 135 mm
§? Design of insulator acc. to IEC 61109 (specification in line with
ANSI C29.11 and ANSI C29.12 is available upon request)
5
Composite Insulators
Post insulators CI -P 3,6 kV - 52 kV
Type Number of
sheds
Creepage
distance SCL Connecting
length
Lightning impulse
withstand
Power frequency
withstand
Suggested
voltage level
[mm] [kN] [mm] [kV] [kV] [kV]
CI - P - 3,6 - 125 1 155 15 125 3,6
CI - P - 7,2 - 160 2 250 15 160 7,2
CI - P - 12 - 195 3 375 13 195 >75 >28 12
CI - P - 24 - 230 4 470 13 230 24
CI - P - 24 - 265 5 595 13 265 150 60 24
CI - P - 36 - 300 6 690 10 300 36
CI - P - 36 - 335 7 815 10 335 170 80 36
CI - P - 36 - 370 8 910 10 370 36
CI - P - 52 - 405 9 1.035 8 405 52
CI - P - 52 - 440 10 1.130 8 440 52
CI - P - 52 - 475 11 1.255 8 475 52
33
Composite Insulators
Post insulator 3,6 - 36 kV
Type number of
sheds
creepage
distance STL connecting
length
lightning impulse
withstand voltage
power frequency
withstand voltage
suggested voltage
level
[ ] [mm] [kN] [mm] [kV] [kV] [kV]
CI - AP - 3,6 - 150 1 105 10 - 40 150 3,6
CI - AP - 7,2 - 180 2 200 10 - 40 180 7,2
CI - AP - 12 - 210 3 295 10 - 40 210 >75 >28 12
CI - AP - 12 - 240 4 390 10 - 40 240 12
CI - AP - 24 - 270 5 485 10 - 40 270 >125 >50 24
CI - AP - 24 - 300 6 580 10 - 40 300 24
CI - AP - 24 - 330 7 675 10 - 40 330 24
CI - AP - 36 - 360 8 770 10 - 40 360 >170 >70 36
Apparatus Post insulator CI - AP
Fittings §? Standard switchgear fittings
§? Post fittings
§? Tension fittings
§? Custom-made fittings are available for all standard insulators
General §? Apparatus post / tension insulator
§? Rod ? = 24 mm; all sheds same diameter
§? Largest shed diameter available = 106 mm
§? Design of insulator acc. to IEC 61109 (specification in line with
ANSI C29.11 and ANSI C29.12 is available upon request)
6
Composite Insulators
Post insulators 3,6 kV - 36 kV
Type Number of
sheds
Creepage
distance STL Connecting
length
Lightning impulse
withstand voltage
Power frequency
withstand voltage
Suggested
voltage level
[mm] [kN] [mm] [kV] [kV] [kV]
CI - AP - 3,6 - 150 1 105 10 - 40 150 3,6
CI - AP - 7,2 - 180 2 200 10 - 40 180 7,2
CI - AP - 12 - 210 3 295 10 - 40 210 >75 >28 12
CI - AP - 12 - 240 4 390 10 - 40 240 12
CI - AP - 24 - 270 5 485 10 - 40 270 >125 >50 24
CI - AP - 24 - 300 6 580 10 - 40 300 24
CI - AP - 24 - 330 7 675 10 - 40 330 24
CI - AP - 36 - 360 8 770 10 - 40 360 >170 >70 36
34
Composite Insulators
Available fitting types
Type Relevant Standard Designation 70 kN 120 kN 160 kN 210 kN
SML
Socket
16A
Ball
Clevis
Tongue
Y-clevis
Eye
IEC 60120 Type S
For all standard insulators we offer all relevant fittings according to IEC 60120, IEC 60471 and IEC 61466-1. The standard fittings
are made of hot dip galvanized steel. Due to our in-house production fittings based on ANSI standards or tailored fittings
designed to customer`s needs as well as use of alternative material such as aluminum are available upon request.
16B
16A
16B
20 24
28
32
IEC 60120 Type B 11 16A
16A
16B
16A
16B
20 24
28
32
11 16A
IEC 60471
IEC 61466-1
Type C
16L
16N
19C 22C
22L
25L
13L 16C
IEC 60471
IEC 61466-1
19L
19N
Type T
16L
16N
19C 22C
22L
25L
13L 16C
19L
19N
IEC 61466-1 Type Y 16 19 22 22
IEC 61466-1 Type E 17 24 25 25
i Please contact us for availability of additional fittings or in case
custom-made fittings are requested
7
Composite Insulators
Available fitting types
35
Composite Insulators
Technical specification
Rod §? ECR-Glass (boron free, brittle fracture-resistant)
§? Standard ? of rods are 13, 20, 24, 30 and 38 mm; Alternative ? for
ECR-rod is possible in custom-made insulators
§? SML of insulators ranging from 70 to 210 kN
Housing &
weather sheds
§? Hydrophobic LSR silicone (standard)
§? Use of HTV silicone for insulator is possible as an option
§? Weather sheds are molded as part of the cover; sealing is done by
overmoulding of fitting and rod during casting
Fittings §? Fitting design and dimensions in accordance with ICE or ANSI standards
(ANSI C29.9, ANSI C29.12)
§? Hot-dip galvanized forged steel; Specification and average coating
thickness > 85 μm in line with IEC 60383
§? Equipment such as nuts and bolts made of galvanized steel (8.8); Higher
strength categories are available as option
§? Custom-made options for fittings (material, dimensions, coating, etc.) are
available and can be assembled on standard insulators
Our insulators are designed according to the specifications outlined in IEC 61109, IEC 62217, IEC 60815 and IEC
61466-2. Insulators which comply with the relevant ANSI standards are available upon request. In addition to our
standard product program, we offer tailor-made solutions.
Each insulator leaving our factory is checked visually as well as mechanically (testing of tensile properties).
Checks and tests according to customer needs and in eddition to our standard